Bicycle Internal Transmission Hub Integration

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Solution Overview

Problem

Existing bicycle internal transmission hubs are not easily coupled to a bicycle body, lacking integration of power generation and storage mechanisms within the hub, which complicates installation and maintenance.

Innovation Solution

A bicycle internal transmission hub with an integrated hub shell, shifting unit, electric actuator, power generation mechanism, power storage mechanism, and electronic control unit, where the electric actuator is driven by the power generation mechanism and controlled by the electronic control unit, allowing for easy coupling and stable power supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the electric actuator and power generation mechanism are integrated within the hub shell, then the ease of coupling to bicycle body is improved, but the device complexity increases

Engineering Contradiction:
Improveease of couplingVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent integrates the electric actuator, power generation mechanism, power storage mechanism, and electronic control unit within the hub shell's accommodation cavity. This merging of multiple subsystems into a single integrated hub assembly eliminates the need for separate mounting operations, simplifying installation to a single coupling operation while achieving the desired ease of coupling to the bicycle body.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hub shell is designed as a multi-functional container that simultaneously houses the transmission mechanism, electric actuator for shifting, power generation mechanism, power storage mechanism, and electronic control unit. This universal design allows a single component (the hub) to perform multiple functions, reducing the number of separate parts that need to be coupled to the bicycle body.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If the power generation mechanism and power storage mechanism are integrated within the hub, then the ease of manufacture is improved, but the volume of the hub increases

Engineering Contradiction:
Improveease of manufactureVSAvoidvolume of hub
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The power storage mechanism is positioned within the accommodation cavity of the hub shell, and the power generation mechanism is integrated alongside it. This nested arrangement allows the power systems to be contained within the existing hub volume rather than adding external protrusions, minimizing the overall volume increase while achieving integrated manufacturing.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent arranges the power generation mechanism and power storage mechanism in different spatial zones within the hub's accommodation cavity, utilizing three-dimensional space efficiently. By distributing components along different axes and layers within the hub volume, the design accommodates multiple mechanisms without significantly increasing the external dimensions of the hub.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy installation and stable operation of the bicycle internal transmission hub by integrating power generation and storage within the hub shell, optimizing weight balance and providing a self-sufficient power system.

Implementation Method 1

a power generation mechanism that generates power used to drive the electric actuator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a power storage mechanism that stores power supplied from the power generation mechanism

Methodology Applied
Scientific EffectElectrical energy storage: Electrical Accumulator

Data Source

PatentUS10822053B2Bicycle internal transmission hub
Publication Date: 2020.11.03 SHIMANO INC
  • US10822053B2 patent drawing
  • US10822053B2 patent drawing
  • US10822053B2 patent drawing

AI summary

A bicycle internal transmission hub is provided that can be easily coupled to a bicycle body. The bicycle internal transmission hub includes a hub shell, a shifting unit, and an electric actuator. The hub shell defines an accommodation cavity. The shifting unit is located in the accommodation cavity, and is configured to select one speed stage from a plurality of speed stages. The electric actuator is located in the accommodation cavity to drive the shifting unit.