Bicycle Rim Printing Apparatus Curved Surface Adaptation

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Solution Overview

Problem

Existing bicycle rim printing technologies struggle to effectively print designs on curved surfaces with large curvature, as they lack the necessary flexibility and stability to accommodate the shape of modern bicycle rims.

Innovation Solution

A bicycle rim printing apparatus comprising a non-contact printer, a rim holder, and a rotational actuator that rotates the rim holder relative to the printer about a rotational axis, along with a pivot structure to incline the rim and printer relative to each other, allowing for precise printing on curved surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional printing apparatus is used on bicycle rims with large curvature, then the rim shape cannot be properly accommodated, but the printing precision and design quality deteriorate

Engineering Contradiction:
Improveadaptability to curved surfacesVSAvoidprinting precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent implements a rotational actuator that rotates the rim holder about a rotational axis, allowing the printing apparatus to dynamically adapt to the curved surface of the rim. The rim holder can rotate to match the rim's curvature, enabling the non-contact printer to maintain proper orientation and printing precision across the entire curved surface.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces a pivot structure that allows inclination of the rim holder or non-contact printer relative to the base structure about a pivot axis non-parallel to the rotational axis. This adds another degree of freedom, enabling the system to accommodate rims with large curvature by adjusting the inclination angle, thereby maintaining printing precision on three-dimensional curved surfaces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the rim holder is rotated to accommodate curved surfaces, then adaptability improves, but the orientation stability of the printer deteriorates

Engineering Contradiction:
Improveadaptability to rim shapesVSAvoidprinter orientation stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent divides the printing system into separate functional modules: a base structure, a rotatable rim holder, and a pivotable non-contact printer. This segmentation allows each component to perform its specific function independently - the rim holder rotates to accommodate different rim shapes while the non-contact printer maintains stable orientation through the pivot structure, resolving the contradiction between adaptability and stability.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the non-contact printer is inclined relative to the rim, then printing on curved surfaces becomes easier, but the device complexity increases

Engineering Contradiction:
Improveease of printing on curved surfacesVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The pivot structure serves multiple functions: it allows inclination of the non-contact printer relative to the rim, accommodates rims with large curvature, and maintains proper printing orientation. This multi-functionality achieves ease of operation on curved surfaces without proportionally increasing device complexity, as a single pivot mechanism handles multiple requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11607907B2Bicycle rim printing apparatus and printing method of printing non-contact printed deposit on annular rim body
Publication Date: 2023.03.21 SHIMANO INC
  • US11607907B2 patent drawing
  • US11607907B2 patent drawing
  • US11607907B2 patent drawing

AI summary

A bicycle rim printing apparatus comprises a non-contact printer to print a non-contact printed deposit to an annular rim body, a rim holder to hold the annular rim body, and a rotational actuator to rotate the rim holder relative to the non-contact printer about a rotational axis.