Bicycle Rim Single-Point Reinforcing Structure for Weight Reduction

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Solution Overview

Problem

Traditional bicycle rims face challenges in balancing load-bearing capacity and weight, with reinforcing mechanisms increasing weight and complexity while not adequately addressing pressure resistance needs, especially for rear rims under heavy loads.

Innovation Solution

A single-point reinforcing structure for bicycle rim spokes is introduced, featuring symmetrical left and right side walls with thicker inner walls at connecting holes, forming spoke reinforcing regions that reduce material usage and weight while maintaining strength, allowing for efficient production and optimized design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional reinforcing mechanisms are used to increase load-bearing capacity, then the strength of the bicycle rim is improved, but the weight of the bicycle rim increases significantly

Engineering Contradiction:
Improveload-bearing capacityVSAvoidweight of bicycle rim
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent applies local quality by varying the wall thickness of the rim body: the first wall thickness is greater than the second wall thickness. Specifically, regions requiring higher strength (such as areas near spoke holes or high-stress zones) have increased wall thickness, while other regions maintain thinner walls to reduce overall weight. This localized thickness variation optimizes the strength-to-weight ratio by concentrating material only where structurally necessary.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The rim body is segmented into multiple wall regions with different thickness characteristics. The structure divides the rim into at least two distinct wall sections: a first wall with greater thickness for load-bearing functions, and a second wall with lesser thickness for weight reduction. This segmentation allows independent optimization of different rim zones based on their specific mechanical requirements.

Inventive Principle:
Principle #1Segmentation

2Strength

If traditional reinforcing mechanisms are used to increase load-bearing capacity, then the strength of the bicycle rim is improved, but the structure becomes very complicated

Engineering Contradiction:
Improveload-bearing capacityVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

Instead of adding complex reinforcing mechanisms throughout the rim, the patent uses local quality by simply varying wall thickness in specific regions. The rim body contains multiple wall sections with different thicknesses, where thicker sections provide enhanced strength locally without requiring additional components, fasteners, or complex structural elements. This approach maintains structural simplicity while achieving the desired load-bearing capacity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent extracts unnecessary reinforcing mechanisms from the traditional rim design. By removing complex reinforcements and replacing them with a simplified variable thickness structure, the design eliminates redundant components while maintaining or improving strength. The solution takes out the complexity of traditional reinforcing methods and retains only the essential thickness variation needed for load-bearing.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If uniform wall thickness is used throughout the rim, then the manufacturing process is simple, but the load-bearing capacity is insufficient under heavy loads

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidpressure resistance
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent applies local quality by implementing variable wall thickness within a single molded structure. The rim body comprises multiple wall sections with different thicknesses optimized for their specific functional requirements. Thicker walls are positioned in high-stress areas to enhance pressure resistance, while thinner walls are used in low-stress areas. This can be achieved through modern molding techniques that allow thickness variation within the same component, maintaining manufacturing simplicity while improving structural performance.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10933690B2Single-point reinforcing structure for spoke of bicycle rim
Publication Date: 2021.03.02 XIAMEN HONGJI WEIYE INDUSTRIAL CO LTD
  • US10933690B2 patent drawing
  • US10933690B2 patent drawing
  • US10933690B2 patent drawing

AI summary

The present invention provides a single-point reinforcing structure for spoke of bicycle rim which includes a left side wall and a right side wall continuously extending along a circumferential direction of the bicycle rim. The left side wall and right side wall are formed at the left side and the right side of the bicycle rim respectively and are symmetrical to each other. A surface of the left side wall and a surface of the right side wall opposite to each other are connected through a connecting wall. The upper ends of the left side wall and the right side wall extend upward toward a direction close to a symmetry axis and are connected. The left side wall, the right side wall, and the connecting wall are surrounded to form an upper cavity of the bicycle rim. A plurality of connecting holes are arranged on the upper cavity.