Bicycle Shift Controller With Independent Levers

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Solution Overview

Problem

Existing bicycle shift controllers lack versatility in operation, limiting user comfort and intuitive shifting options, as they often require consistent lever movement patterns and do not accommodate different hand positions on the handlebar.

Innovation Solution

A bicycle shift controller with a pair of independently operable levers, featuring distinct operating surfaces that allow users to choose their preferred shifting method based on hand position, including the use of the thumb or index finger, with angularly offset surfaces for intuitive operation and enhanced comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single lever is used for shifting, then the device complexity is reduced, but the ease of operation is limited because the user must use the same movement pattern for all shifts

Engineering Contradiction:
Improvenumber of leversVSAvoidshifting operation flexibility
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The shift controller is segmented into two independent levers: a first lever for cable-release direction and a second lever for cable-winding direction. This segmentation allows each lever to be optimized for its specific function and enables users to operate them differently based on hand position and preference, resolving the contradiction between simplicity and operational flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first lever is designed with dual functionality: it can operate in a first direction for cable-release shifting and in a second direction for cable-winding shifting. This multi-functionality reduces the need for a second lever while maintaining operational flexibility, partially resolving the contradiction between device complexity and ease of operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the lever automatically returns to rest position, then the ease of operation is improved through consistent positioning, but the device complexity increases due to additional return mechanisms

Engineering Contradiction:
Improvelever positioning consistencyVSAvoidreturn mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

A spring element is used as a return mechanism to automatically restore the first lever to its rest position after shifting. The spring provides a simple, reliable counterbalancing force that ensures consistent lever positioning without complex mechanisms, resolving the contradiction between operational consistency and device complexity.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Ease of operation

If angularly offset operating surfaces are added to the lever, then the ease of operation is improved by accommodating different hand positions, but the device complexity increases

Engineering Contradiction:
Improvehand position accommodationVSAvoidlever structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The first lever is equipped with multiple operating surfaces at different angular positions, each optimized for specific hand positions and shifting directions. This local differentiation of operating surfaces allows users to intuitively operate the lever from various grip positions without requiring a completely redesigned lever structure, resolving the contradiction between operational ease and structural complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS7841258B2Bicycle shift controller
Publication Date: 2010.11.30 SHIMANO INC
  • US7841258B2 patent drawing
  • US7841258B2 patent drawing
  • US7841258B2 patent drawing

AI summary

A bicycle shift controller is provided with two independently operable levers that are operatively coupled to a cable take up member disposed in a base member configured to be mounted to a handlebar. The cable take up member rotates about a rotational axis for winding and releasing a control cable in response to pivotal movement of the levers. A first one of the levers has a first operating portion with a first operating surface and a second operating portion with a second operating surface. The second operating surface is angularly offset from the first operating surface about a first lever pivot axis of the first lever. The first and second levers pivot from a rest position to a shift position for rotating the cable take up member in opposite directions.