Bicycle Shift Lever Layout for Four-Signal Control in Compact Space

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Solution Overview

Problem

Existing operating devices for human-powered vehicles lack a simple and compact mechanism to generate multiple control signals using fewer components, limiting their operational flexibility and ease of use.

Innovation Solution

The operating device incorporates two electric switches and two movably arranged operating members, allowing for the generation of four different control signals using a relatively simple structure, with each member activating a switch in multiple positions while the other remains activated, and includes a stroke adjuster for customizable operating modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple electric switches and operating members are added to generate more control signals, then operational flexibility is improved, but device complexity increases

Engineering Contradiction:
Improveoperational flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple operating members (first and second operating members) and electric switches (first and second electric switches) into a single integrated operating device assembly. The operating members are movably arranged with respect to the base, allowing them to activate different switches at different positions, thereby generating multiple control signals from a unified structure rather than separate independent components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each operating member is designed to perform multiple functions by activating different electric switches at different positions. The first operating member can activate both the first electric switch and the second electric switch, while the second operating member can also activate both switches. This multi-functionality allows a single operating device to control multiple vehicle components without requiring separate dedicated switches for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the number of operating members and switches is increased to provide more control signals, then operational versatility is improved, but the compactness of the design deteriorates

Engineering Contradiction:
Improveoperational versatilityVSAvoidcompactness
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The operating members are arranged in a nested or overlapping configuration where they share common mounting space on the base. The first and second operating members are both movably arranged with respect to the same base, allowing their activation paths and mechanical structures to overlap or interleave, thereby reducing the overall volume required compared to having completely separate operating mechanisms for each switch.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The operating members utilize multi-dimensional movement and positioning to activate different switches. Rather than requiring separate spatial locations for each operating member-switch pair, the design allows operating members to move through different positions and orientations (intermediate and additional operating positions) to selectively activate different switches, effectively using dimensional space more efficiently.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If operating members are designed to activate multiple switches at different positions, then control signal generation is improved, but the precision of switch activation control deteriorates

Engineering Contradiction:
Improvecontrol signal generationVSAvoidswitch activation control precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The activation path of each operating member is segmented into distinct positions: a non-operated position, an intermediate operating position, and an additional operating position. Each position corresponds to specific switch activation states. The first operating member activates the first electric switch at the intermediate position and the second electric switch at the additional position, creating clearly defined activation zones that reduce control precision requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The operating members serve as intermediary elements between the user's input and the electric switches. By introducing the intermediate operating position as a mediator state, the system provides a transition zone that allows for more tolerant activation control. The mechanical linkage and movable arrangement of operating members act as intermediaries that translate user input into precise switch activation without requiring high precision from the user's direct manipulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11875952B2Operating device
Publication Date: 2024.01.16 SHIMANO INC
  • US11875952B2 patent drawing
  • US11875952B2 patent drawing
  • US11875952B2 patent drawing

AI summary

An operating device is provided for a human-powered vehicle. The operating device basically includes a base, first and second electric switches, and first and second operating members. The first operating member is movable with respect to the base to activate the first electric switch as the first operating member moves from a non-operated position to an intermediate operating position, and then activate the activate an electric switch different from the first electric switch as the first operating member moves from the intermediate operating position to an additional operating position. The second operating member is movable with respect to the base to activate the second electric switch as the second operating member moves from a non-operated position to an intermediate operating position, and then activate the electric switch as the second operating member moves from the intermediate operating position of the second operating member to an additional operating position.