Bicycle Shift Timing Control Using Cadence and Torque Feedback

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Solution Overview

Problem

Human-powered vehicles, such as bicycles, often experience shift shock due to improper gear shifting timing, which can cause discomfort for riders, especially those without advanced skills to time their shifts effectively.

Innovation Solution

A shifting system that includes a controller receiving cadence and driving torque data from sensors to control a shift mechanism, allowing gear shifts only within a permitted cadence range and timing interval, thereby preventing shift shock.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If gear shift is performed without cadence control, then shifting operation is simple and responsive, but shift shock occurs causing rider discomfort

Engineering Contradiction:
Improveshifting operation simplicityVSAvoidshift shock
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The control unit receives cadence information from a cadence sensor and uses this feedback to determine whether to execute the gear shift command. The system continuously monitors cadence during the shifting process and compares it against predetermined thresholds, executing the shift only when cadence remains within the acceptable range, thereby preventing shift shock while maintaining simple rider input

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system determines in advance whether the current cadence is within the permissible range before executing the gear shift. By pre-assessing the cadence condition and only permitting shifts when conditions are favorable, the system prevents harmful shift shock from occurring in the first place, rather than correcting it after the fact

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If gear shift timing is left to rider judgment, then shifting system is simple, but experienced riders only can avoid shift shock

Engineering Contradiction:
Improveshifting control systemVSAvoidshift performance consistency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The shifting system performs self-monitoring and self-control by automatically detecting cadence through the sensor and autonomously determining whether to execute the shift command. The control unit acts independently to assess shifting conditions and execute or cancel shifts based on predetermined criteria, eliminating the need for riders to possess specialized timing skills while ensuring consistent, reliable shift performance for all users

Inventive Principle:
Principle #25Self-service

3Speed

If gear shift is executed immediately upon command, then shifting response is fast, but shift may occur at poor timing causing shock

Engineering Contradiction:
Improveshifting response speedVSAvoidshift shock
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The control unit continuously monitors cadence at regular intervals during the gear shift process, comparing cadence measurements against predetermined thresholds. This periodic checking ensures that the shift only proceeds when cadence remains within the acceptable range throughout the entire shifting duration, maintaining fast response while preventing shift shock through continuous verification

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11685471B2Shifting system for human-powered vehicle
Publication Date: 2023.06.27 SHIMANO INC
  • US11685471B2 patent drawing
  • US11685471B2 patent drawing
  • US11685471B2 patent drawing

AI summary

A shifting system for a human-powered vehicle comprises a controller. The controller is configured to receive a driving torque and a cadence of the human-powered vehicle from at least one sensor. The controller is configured to determine a permitted shift timing based on the driving torque and the cadence. The controller is further configured to control a shift mechanism to perform a gear shift during the permitted shift timing in accordance with a permitted cadence range and a first threshold of the driving torque.