Bicycle Suspension Control via Event-Based Active Adjustment

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Solution Overview

Problem

Current bicycle suspension systems lack sufficient adjustability to meet individual user needs for performance, comfort, and safety, and often require professional calibration.

Innovation Solution

An event-based active control system that adjusts the spring rate and preload of gas springs or hybrid springs in bicycle suspensions based on riding events, using sensors and a control unit to determine target ride states and send suspension setting signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional mechanical spring adjustment methods are used, then the suspension system structure is simple, but the adjustability of spring rate and preload is insufficient

Engineering Contradiction:
Improveadjustability of spring rate and preloadVSAvoidcomplexity of suspension control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical spring adjustment mechanisms with an active control system that uses sensors to detect riding conditions and electronically controls suspension parameters. This substitution enables continuous adjustment of spring rate and preload through electronic means rather than mechanical components, resolving the contradiction between adjustability and system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements dynamic adjustment of suspension parameters based on real-time riding conditions detected by sensors. The system continuously adapts spring rate and preload settings according to actual terrain and riding state, transforming the static mechanical suspension into a dynamic, responsive system that optimizes performance for varying conditions.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If professional calibration is required for suspension adjustment, then manufacturing precision is high, but ease of operation deteriorates

Engineering Contradiction:
Improveease of suspension adjustmentVSAvoidcomplexity of calibration process
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent implements a self-calibrating system where the control unit automatically adjusts suspension parameters based on sensor data from riding conditions. The system performs self-diagnosis and self-adjustment without requiring professional calibration services, enabling users to operate the suspension system independently while maintaining high precision through automated feedback control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent incorporates sensor feedback mechanisms that continuously monitor riding conditions and feed this information to the control unit. The control unit processes this feedback and automatically adjusts suspension parameters accordingly, creating a closed-loop system that eliminates the need for manual professional calibration while maintaining optimal performance.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If fixed suspension settings are used, then device complexity is low, but adaptability to different riding conditions deteriorates

Engineering Contradiction:
Improveadaptability to riding conditionsVSAvoidlevel of active control
Core Design Contradiction:
Adaptability or versatilityVSExtent of automation

Solution Approach 1:

The patent transforms fixed suspension settings into dynamic, condition-based adjustments through active control. Sensors detect various riding conditions such as terrain type, speed, and rider input, and the control unit automatically adjusts suspension parameters in real-time, enabling the system to adapt to different riding scenarios without requiring manual intervention or complex mechanical switching mechanisms.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4563451A1Method, control system and computer program for event-based active suspension control
Publication Date: 2025.06.04 OEHLINS GROUP AB
  • EP4563451A1 patent drawingFigure 1a~1b
  • EP4563451A1 patent drawingFigure 2
  • EP4563451A1 patent drawingFigure 3

AI summary

The present disclosure relates to a control system (100) for controlling a suspension system (21) of a bicycle (300), the suspension system (21) comprising a front suspension (21F) and a rear suspension (21R). The control system (100) comprises: a control unit (110); at least one sensor (120) connected to said control unit (110), said at least one sensor (120) configured to provide riding event information relating to a riding event of the bicycle (300), wherein the control unit (110) is configured to: determine a target ride state of the bicycle (300) based on said riding event information; send a suspension setting signal to the front suspension (21F) and/or the rear suspension (21R) to adjust the bicycle (300) to the target ride state, wherein said adjustment involves adjusting a spring element (210) of the front suspension (21F) and/or the rear suspension (21R) in terms of spring rate and/or spring preload, wherein said spring element (210) includes: i) a first gas spring, or ii) a first hybrid spring comprising a gas spring and a mechanical spring. A bicycle (300) incorporating the same and a method for controlling a suspension system (21) of a bicycle (300) is also provided.