Bicycle Suspension Isolator Design for Stick-Slip Vibration Damping

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Solution Overview

Problem

Existing bicycle suspension components, such as front forks, face challenges in efficiently absorbing both low-frequency impacts and high-frequency vibrations, leading to a stick-slip feel and discomfort for the rider.

Innovation Solution

The implementation of isolators with elastomeric members in the suspension components allows for relative movement between the upper and lower tubes without overcoming the friction in damper and spring seals, thereby enhancing shock absorption and reducing high-frequency vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional damper and spring seals are used in suspension components, then structural simplicity is maintained, but friction in the seals causes stick-slip feel and reduces comfort

Engineering Contradiction:
Improveride comfortVSAvoidsuspension structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The suspension component is divided into two independent telescopic arrangements: one dedicated to low-frequency impacts (damper with isolator) and another to high-frequency vibrations (spring with isolator). This segmentation allows each subsystem to optimize for its specific frequency range without the friction issues affecting both functions simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An isolator with elastomeric members is introduced as an intermediary element between the damper shaft/spring shaft and the lower tube. This isolator acts as a mediator that enables relative movement while avoiding direct contact with seals, thereby eliminating the stick-slip friction problem while maintaining suspension functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If isolators with elastomeric members are added to enable relative movement, then shock absorption is enhanced, but device complexity increases

Engineering Contradiction:
Improveshock absorptionVSAvoidsuspension structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The isolator utilizes elastomeric materials with specific viscoelastic properties that change with frequency and amplitude of input. This parameter-based approach allows the same isolator structure to effectively handle both low-frequency impacts and high-frequency vibrations by exploiting the material's inherent nonlinear characteristics rather than adding complex mechanical adjustment mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If friction in damper and spring seals is overcome, then relative movement is enabled, but high-frequency vibrations are transmitted to handlebars

Engineering Contradiction:
Improverelative movementVSAvoidvibration transmission
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The isolator with elastomeric members serves as an intermediary that decouples the shaft movement from the lower tube movement. This intermediary absorbs and attenuates high-frequency vibrations before they can be transmitted through the suspension component to the handlebars, while still permitting the necessary relative movement for suspension operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The isolator converts the potentially harmful high-frequency vibrations into beneficial damping through the viscoelastic properties of the elastomeric material. The material's internal friction and hysteresis characteristics transform vibrational energy into heat, effectively reducing vibration transmission while maintaining the suspension's ability to handle impacts.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables quicker absorption of low-frequency vibrations and reduces the transmission of high-frequency vibrations to the handlebars, resulting in a more comfortable ride and improved rider confidence.

Implementation Method 1

The isolator includes an elastomeric member to absorb vibrations and enable relative movement between the first and second tubes

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

first and second cushioning members disposed in the housing... The first and second cushioning members to enable relative movement between the first and second tubes

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Data Source

PatentUS12330740B2Bicycle suspension components
Publication Date: 2025.06.17 SRAM LLC
  • US12330740B2 patent drawing
  • US12330740B2 patent drawing
  • US12330740B2 patent drawing

AI summary

Example bicycle suspension components are described herein. An example suspension component includes a first tube and a second tube configured in a telescopic arrangement and defining an interior space, and a damper in the interior space. The damper includes a damper body defining a chamber, a damper member in the chamber, and a shaft coupled to the damper member. The example suspension component also includes an isolator coupling the shaft to a bottom end of the second tube, the isolator including an elastomeric member to absorb vibrations.