Bicycle Handlebar Switch Segmentation for Ergonomic Control

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Solution Overview

Problem

Existing bicycle control systems lack customization and ergonomic design, making it difficult for riders to efficiently control various bicycle components such as derailleurs, suspension systems, and motor assist forces while maintaining ease of use and minimizing space on the handlebar.

Innovation Solution

An electrical bicycle operating system featuring a dual switch unit configuration with a control unit that generates distinct signals for actuating different bicycle components, allowing for customizable control and ergonomic switch placement to facilitate rider interaction, including upshift and downshift signals, and integration with electronic shifting, suspension, and motor assist systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If multiple switches are mounted on the same side of the handlebar, then all control functions are consolidated in one location, but rider ergonomics and ease of operation deteriorate due to excessive hand movement requirements

Engineering Contradiction:
Improvecontrol system integrationVSAvoidrider operation convenience
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The control system is segmented into two separate switch units mounted on opposite sides of the handlebar. The first switch unit with first and second switches is mounted on a first side, while the second switch unit with third and fourth switches is mounted on the opposite side. This segmentation allows each hand to control switches on its respective side, eliminating the need for excessive hand movement across the handlebar while maintaining comprehensive control functionality.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If switch units are distributed on opposite sides of the handlebar, then rider ergonomics and ease of operation improve, but device complexity increases due to distributed control architecture

Engineering Contradiction:
Improverider operation convenienceVSAvoidcontrol system architecture
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control unit is designed as a universal controller that can interpret and respond to signals from any of the four switches (first, second, third, or fourth switches) regardless of which side they are mounted on. The control unit generates appropriate control signals for bicycle components based on which specific switch is actuated, making the control architecture flexible and adaptable without requiring separate dedicated controllers for each switch unit, thereby managing complexity while maintaining ergonomic benefits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If conventional single-sided switch mounting is used, then device complexity is minimized, but functionality and customization options are limited

Engineering Contradiction:
Improvecontrol system structureVSAvoidcontrol customization options
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control system is designed to dynamically respond to different switch actuation patterns. The control unit can generate different control signals based on which switches are actuated simultaneously or sequentially. This dynamic response capability allows the system to provide customized control functions for different riding conditions and preferences, enhancing adaptability while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10807671B2Electrical bicycle operating system
Publication Date: 2020.10.20 SHIMANO INC
  • US10807671B2 patent drawing
  • US10807671B2 patent drawing
  • US10807671B2 patent drawing

AI summary

An electrical bicycle operating system includes a first switch unit that includes a first switch group configured to be mounted to a bicycle on a first side of a central longitudinal axis of the bicycle, the first switch group including a first switch and a second switch having a first position and a second position in the first switch group. Also included is a second switch unit that includes a second switch group configured to be mounted to the bicycle on an opposite side from the first side, the second switch group including a third switch having a same position as the first position. A control unit is configured to generate a first signal where the first switch unit is actuated, a second signal where the second switch unit is actuated, and a third signal where the first switch unit and the second switch unit are actuated concurrently.