Bicycle Take-Up Device for Independent Cable Control

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Solution Overview

Problem

Current bicycle operating systems lack an efficient mechanism for independently controlling bicycle components, such as derailleurs, using a separate take-up device that can move control cables in response to operations from multiple operating devices, leading to complex and cumbersome designs.

Innovation Solution

A bicycle operating system that includes a take-up device configured within a tubular part of the bicycle body, operatively coupled to multiple operating devices via mechanical, signal, or fluid control elements, allowing independent or simultaneous movement of control cables to control bicycle components like derailleurs, simplifying the system and enhancing operational efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a separate take-up device is used to control multiple bicycle components, then the system structure is simplified and operational efficiency is improved, but the device complexity increases due to the need for independent control mechanisms

Engineering Contradiction:
Improveshifting efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The take-up device is designed as a universal control mechanism that can operate multiple bicycle components (derailleurs, brakes, etc.) through a single device. The device includes multiple take-up members that can independently move control cables to different components, allowing one device to perform multiple functions and simplifying the overall system structure while maintaining operational efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple operating devices are used to control different bicycle components, then precise control is achieved, but the system becomes cumbersome and complex

Engineering Contradiction:
Improvecontrol precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple operating devices are merged into a single take-up device that contains multiple take-up members. Each take-up member can independently control a specific bicycle component while being housed within one integrated device structure. This merging approach maintains precise control over each component while reducing the overall number of separate devices and simplifying the system

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If the take-up device is integrated into the bicycle body, then the system becomes more compact, but the ease of maintenance decreases

Engineering Contradiction:
Improvesystem compactnessVSAvoidmaintenance ease
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The take-up device is designed as a modular, separable component that can be independently removed from the bicycle body. The device includes distinct take-up members that can be accessed and maintained separately. This segmentation allows the device to be compact when installed while enabling easy removal and maintenance of individual components without disassembling the entire bicycle

Inventive Principle:
Principle #1Segmentation

4Device complexity

If control cables are moved by a centralized take-up device, then mechanical complexity is reduced, but the length of control elements increases

Engineering Contradiction:
Improvemechanical complexityVSAvoidcontrol cable length
Core Design Contradiction:
Device complexityVSLength of moving object

Solution Approach 1:

The control cables are routed through the bicycle frame structure, utilizing existing tubular spaces and pathways. The take-up device is positioned to minimize cable routing distances by leveraging the nested structure of the bicycle frame, allowing control cables to pass through internal channels rather than external routes, thereby reducing the effective length of control elements while maintaining the centralized control architecture

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system simplifies the structure of the operating devices and allows for precise control of bicycle components, improving shifting efficiency and reducing mechanical complexity, while allowing for compact and easy maintenance of the take-up device.

Implementation Method 1

The first control element comprises a mechanical control cable configured to transmit an operating force from the first operating device to the take-up device

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS9937977B2Bicycle operating system, take-up device, and bicycle operating apparatus
Publication Date: 2018.04.10 SHIMANO INC
  • US9937977B2 patent drawing
  • US9937977B2 patent drawing
  • US9937977B2 patent drawing

AI summary

A bicycle operating system comprises a first operating device and a take-up device. The take-up device is configured to be provided in a tubular part of a bicycle body. The take-up device is configured to move a control cable configured to be connected to a bicycle component. The take-up device is operatively coupled to the first operating device via a first control element.