Two-wheeler tire, preferably bicycle tire, and method for producing a two-wheeler tire, preferably bicycle tire

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Solution Overview

Problem

Bicycle tires face challenges in achieving sustainable materials without compromising rolling resistance, grip, and abrasion characteristics, as existing sustainable materials often result in trade-offs between these properties due to lower operating temperatures and heat buildup.

Innovation Solution

Incorporating a rubber mixture with substances from renewable raw materials, such as vegetable oils like rapeseed oil and silica produced from rice husk ash, along with recycled rubber reclaim, to enhance rolling resistance while maintaining or improving grip and abrasion characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If sustainable materials (vegetable oil, recycled rubber particles) are used in rubber mixtures, then environmental sustainability is improved, but rolling resistance characteristics deteriorate

Engineering Contradiction:
Improveenvironmental sustainabilityVSAvoidrolling resistance
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by precisely controlling the composition ratios of sustainable materials in the rubber mixture. Specifically, it uses vegetable oil in amounts of 1-20 phr and recycled rubber particles in amounts of 1-30 phr relative to 100 phr of rubber, optimizing these parameters to achieve both sustainability and acceptable rolling resistance characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining multiple components including rubber, vegetable oil, and recycled rubber particles into a unified rubber mixture. This composite approach allows the beneficial properties of each component to complement each other, achieving sustainability while maintaining performance characteristics.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If sustainable materials (vegetable oil, recycled rubber particles) are used in rubber mixtures, then environmental sustainability is improved, but wet grip characteristics deteriorate

Engineering Contradiction:
Improveenvironmental sustainabilityVSAvoidwet grip characteristics
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent optimizes the concentration parameters of sustainable materials to balance sustainability and wet grip performance. By controlling vegetable oil content at 1-20 phr and recycled rubber particles at 1-30 phr, the invention achieves acceptable wet grip characteristics while maintaining environmental sustainability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The rubber mixture functions as a composite material system where vegetable oil and recycled rubber particles work synergistically with the base rubber to maintain wet grip characteristics. The composite structure allows for optimized interaction between components to preserve reliability.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If sustainable materials (vegetable oil, recycled rubber particles) are used in rubber mixtures, then environmental sustainability is improved, but abrasion characteristics deteriorate

Engineering Contradiction:
Improveenvironmental sustainabilityVSAvoidabrasion characteristics
Core Design Contradiction:
Object-affected harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The patent applies parameter optimization by limiting the content of vegetable oil to 1-20 phr and recycled rubber particles to 1-30 phr in the rubber mixture. These controlled parameter ranges ensure that abrasion characteristics remain within acceptable limits while achieving sustainability goals.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite rubber mixture formulation where sustainable materials are combined in optimized proportions to maintain durability and abrasion resistance. The composite structure ensures that no single component compromises the overall abrasion characteristics.

Inventive Principle:
Principle #40Composite materials

4Reliability

If trade-offs are made to improve one physical property of rubber mixture, then that property is improved, but another physical property deteriorates

Engineering Contradiction:
Improvegrip characteristicsVSAvoidrolling resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent resolves this trade-off by optimizing the parameter ranges of sustainable materials in the rubber mixture. By controlling vegetable oil at 1-20 phr and recycled rubber particles at 1-30 phr, the invention achieves a balanced formulation where grip characteristics are maintained without excessive deterioration of rolling resistance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite rubber mixture formulation allows for balanced performance by combining multiple components in optimized ratios. The synergistic interaction between rubber, vegetable oil, and recycled rubber particles in the composite system helps mitigate the trade-off between grip and rolling resistance.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250018745A1Two-wheeler tire, preferably bicycle tire, and method for producing a two-wheeler tire, preferably bicycle tire
Publication Date: 2025.01.16 CONTINENTAL REIFEN DEUTSCHLAND GMBH

AI summary

A two-wheeler tire, preferably a bicycle tire, and to a process for producing a two-wheeler tire, preferably a bicycle tire. The two-wheeler tire includes in at least one component a rubber mixture containing at least the following constituents: at least one rubber, preferably at least one diene rubber; and at least one substance from renewable raw materials which is distinct from rubber.