Bicyclic NOR Synthesis for Functionalized Light Stabilizers

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Solution Overview

Problem

Current methods for preparing 2,2,6,6-tetramethylpiperidine-based N-alkoxyamines (NORs) often result in compounds without functional groups other than esters or 1,3,5-triazine amines, limiting their applications due to lack of functionalization in low molecular weight compounds.

Innovation Solution

A three-step synthesis process transforming 4-oxo-NORs into bicyclic compounds through enamine formation, allylic halogenation, and reaction with a nucleophile, enabling the creation of novel NORs with enhanced functionalization for use as light stabilizers, flame retardants, and carbon radical scavengers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional oxidation and coupling processes are used to prepare NORs, then the preparation process is straightforward and cost-effective, but the resulting NORs lack functional groups beyond esters or 1,3,5-triazine amines, limiting their application potential

Engineering Contradiction:
Improveapplication potentialVSAvoidsynthesis process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The synthesis process is divided into three distinct steps: (1) enamine formation from 4-oxo-NOR and amine, (2) allylic halogenation of the enamine, and (3) nucleophilic substitution to form the bicyclic NOR. This segmentation allows each step to be optimized independently and enables the introduction of diverse functional groups at specific positions in the molecule.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The method employs preliminary enamine formation as an intermediate step before final NOR formation. This preliminary action creates a reactive intermediate that can be selectively halogenated and then converted to various functionalized bicyclic NORs, enabling functional group introduction without compromising the core NOR structure.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If functional groups are introduced into NOR molecules, then application potential is enhanced, but the synthesis process becomes more complex and less cost-effective

Engineering Contradiction:
Improvefunctionalization densityVSAvoidsynthesis cost-effectiveness
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The method introduces functional groups at specific local positions in the molecule through selective allylic halogenation at the enamine double bond position, followed by targeted nucleophilic substitution. This local functionalization approach allows diverse functional groups to be introduced at precise locations without requiring complete redesign of the synthesis pathway.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The synthesis utilizes parameter changes in reaction conditions (temperature, solvent, reagent stoichiometry) to control the outcome of each step. By adjusting these parameters, the process can be optimized for both functional group introduction and cost-effectiveness, maintaining high yield and purity while using efficient reagents.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If low molecular weight compounds are functionalized to high density, then new applications are enabled, but the synthesis becomes more difficult and less straightforward

Engineering Contradiction:
Improvefunctionalization densityVSAvoidsynthesis process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The method creates a nested structure where the bicyclic NOR core is formed by nesting the enamine intermediate within the final product structure. This nested approach allows multiple functional groups to be introduced into a compact molecular framework, achieving high functionalization density in low molecular weight compounds without excessive synthetic complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel NORs demonstrate improved properties and expanded application potential as reactive light stabilizers, flame retardants, and carbon radical scavengers, with potential uses in fungicides, insecticides, and pesticides, while maintaining cost-effectiveness and simplicity in synthesis.

Implementation Method 1

reacting a compound of formula (II) with an amino compound of formula (III) to form an enamine of formula (IV)

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

halogenating a compound of formula (IV) to yield a compound of formula (Va) or (Vb)

Methodology Applied
Scientific EffectHalogenation:

Implementation Method 3

reacting a compound of formula (Va) or (Vb) with a nucleophile to yield a compound of formula (Ia)

Methodology Applied
Scientific EffectNucleophilic substitution:

Data Source

PatentUS8809533B2Bi- or tricyclic sterically hindered alkoxyamines and process for their preparation
Publication Date: 2014.08.19 BASF SE
  • US8809533B2 patent drawing
  • US8809533B2 patent drawing
  • US8809533B2 patent drawing

AI summary

The instant invention pertains to novel bi- or tricyclic sterically hindered alkoxyamines, their precursors, a process for their preparation and their use as light stabilizers for polymers or coatings, as flame retardants, as peroxide substitutes (rheology modifiers) or carbon radical scavengers.