Bidirectional Charging Connector for Delayed Outage Power Transfer

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Solution Overview

Problem

During power outages, electrified vehicles may not be connected to a stationary system, preventing the offloading of stored electric power from their rechargeable energy storage systems to supply power to residential or business sites.

Innovation Solution

A charging connector system with a pilot voltage terminal, proximity voltage terminal, and connector controller, featuring controllable switches and a bi-directional AC/DC power inverter, allows for the offloading of electric power from an electrified vehicle's rechargeable energy storage system to a stationary system, even when the vehicle is initially disconnected, by managing power flow through a stationary battery and inverter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the vehicle is initially disconnected from the stationary system during a power outage, then the system cannot detect the vehicle's presence to initiate power transfer, but the stationary battery and inverter remain idle and cannot supply power to the stationary system

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidautomatic power transfer capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system pre-configures the charging connector with all necessary circuits (pilot voltage terminal, proximity voltage terminal, bidirectional inverter) and control logic before a power outage occurs. When connected, the vehicle immediately activates the power transfer function without requiring additional detection or initialization steps, enabling instant power supply to the stationary system

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The charging connector automatically detects vehicle connection through the proximity voltage terminal and initiates power transfer from the stationary battery to the stationary system without external intervention. The bidirectional inverter self-regulates the power flow based on the vehicle's energy storage system status, enabling autonomous operation during power outages

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If the charging connector uses traditional single-direction charging circuits, then the system cannot transfer power from the vehicle to the stationary system, but adding bidirectional capability increases circuit complexity

Engineering Contradiction:
Improvebidirectional power transfer capabilityVSAvoidcircuit configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The charging connector incorporates a bidirectional AC/DC inverter that can operate in both charging modes (grid to vehicle) and discharging modes (vehicle to stationary system). The same physical connector and control circuits handle both power flow directions, eliminating the need for separate dedicated circuits for each direction and reducing overall system complexity despite the enhanced versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control switches in the charging connector dynamically reconfigure the circuit topology based on the desired power flow direction. During vehicle-to-grid power transfer, the inverter operates in one mode; during charging, it switches to the opposite mode. This dynamic switching capability allows a single circuit design to fulfill multiple functions without requiring complex permanent dual-path wiring

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the supply of electric power from an electrified vehicle to a stationary system during power outages, ensuring continuous energy availability for residential or business sites by automatically activating the power transfer when the vehicle is connected.

Implementation Method 1

a bi-directional AC/DC power inverter

Methodology Applied
Scientific EffectElectrical energy conversion:

Implementation Method 2

a stationary battery

Methodology Applied
Scientific EffectElectrical energy storage: Battery (electricity)

Data Source

PatentUS20240075826A1Charging connector
Publication Date: 2024.03.07 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US20240075826A1 patent drawing
  • US20240075826A1 patent drawing

AI summary

The concepts described herein provide a system and associated charging connector that is capable of offloading electric power stored in a rechargeable energy storage system (RESS) of an electrified vehicle to supply electric power to a stationary system, e.g., a residential dwelling or a business site, upon occurrence of a power outage in an electric power grid that supplies electric power to the stationary system. This includes the charging connector being capable of offloading electric power under conditions in which the RESS of the electrified vehicle is initially disconnected from the charging connector when the power outage occurs. This concept enables an electrified vehicle to supply electric power to a stationary system when connecting after a delay period subsequent to the power outage.