Bidirectional Clutch With Limit-Torque Sliding Damping

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Solution Overview

Problem

Conventional single-way clutches and overrunning clutches lack the ability to transmit rotary kinetic energy in both rotational directions, limiting their functionality in applications requiring bidirectional energy transfer.

Innovation Solution

A clutch actuated by initial limit-torque sliding damping, featuring a relay transmission structure assembly with a relay coupling structure and a limit-torque sliding damping device, which enables bidirectional energy transfer by generating a damping effect to drive the passive side of the relay output coupling structure, and a recovering actuation spring to manage the coupling and releasing states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional single-way clutch or overrunning clutch is used, then the structure is simple and easy to manufacture, but the clutch cannot transmit rotary kinetic energy in both rotational directions

Engineering Contradiction:
Improvebidirectional energy transfer capabilityVSAvoidclutch structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The clutch device is divided into multiple functional segments: a relay coupling structure with active and passive sides, a limit-torque sliding damping device, and a recovering actuation spring. Each segment performs a specific function, allowing the system to achieve bidirectional energy transfer through coordinated action of these segmented components rather than a single complex mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The relay coupling structure acts as an intermediary between the prime mover and the load, enabling bidirectional energy transfer. The active side of the relay coupling structure receives input from the prime mover, while the passive side transmits output to the load, with the limit-torque sliding damping device and recovering actuation spring mediating the torque transmission and control between these sides.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a relay transmission structure assembly with limit-torque sliding damping device is added to enable bidirectional transmission, then the clutch can transmit rotary kinetic energy in both directions, but the device complexity increases

Engineering Contradiction:
Improvebidirectional energy transfer capabilityVSAvoidclutch structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The relay coupling structure serves multiple functions: it transmits torque bidirectionally, controls engagement and disengagement, and works with the limit-torque sliding damping device to provide both motion transmission and damping. This multi-functionality reduces the need for separate dedicated components for each function, thereby managing complexity while achieving bidirectional energy transfer.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The clutch device employs dynamic elements including the limit-torque sliding damping device that provides variable damping based on operating conditions, and the recovering actuation spring that dynamically adjusts the engagement state. These dynamic characteristics allow the system to adapt to different operational requirements without requiring multiple fixed-configuration mechanisms.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the limit-torque sliding damping device is rotated in the first rotation direction, then the damping effect is generated to drive the passive side of relay output coupling structure, but the conventional clutch cannot link when the passive side is driven in the opposite direction

Engineering Contradiction:
Improvetransmission in driven directionVSAvoidreverse direction linkage capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The relay coupling structure employs asymmetric design where the active side and passive side have different functional characteristics. The active side is optimized for receiving input from the prime mover in the first rotation direction, while the passive side is designed to transmit output and can be driven in reverse directions. This asymmetric configuration enables bidirectional operation while maintaining optimal performance in the primary transmission direction.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient bidirectional transmission of rotary kinetic energy, maintaining a limit-torque static coupling state when the driving torque is removed, thus overcoming the directional limitations of conventional clutches.

Implementation Method 1

a damping effect is generated by the limit-torque sliding damping device (106) installed between the relay transmission structure assembly (104) and the output end (102)

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a recovering actuation spring (120) provided between the relay output clutch structure (1051) and the output-end clutch structure (1052) is tightened

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8657090B2Clutch actuated by initial limit-torque sliding damping
Publication Date: 2014.02.25 YANG TAI HER
  • US8657090B2 patent drawing
  • US8657090B2 patent drawing
  • US8657090B2 patent drawing

AI summary

The present invention relates to a clutch actuated by initial limit-torque sliding damping capable of controlling a clutch device to perform operations of coupling or releasing with the driving torque, characterized in that a relay transmission structure assembly (104) is installed between a rotary prime motive end (101) and an output-end clutch structure (1052), the relay transmission structure assembly (104) is installed with a relay coupling structure (204) having an active side of relay coupling structure and a passive side of relay coupling structure, and a limit-torque sliding damping device (106) is installed between the relay transmission structure assembly (104) and the output end (102).