Bidirectional DC/DC Converter Layout for Parallel Switch Current Sharing
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Solution Overview
Problem
Existing bidirectional DC/DC converters face challenges in efficiently switching between step-up and step-down modes due to differing current supply requirements, leading to complex layouts and potential reliability issues with unequal current distribution among transistors.
Innovation Solution
A bidirectional DC/DC converter design that includes a controller capable of switching between step-up and step-down modes, utilizing a high-side and low-side switch with multiple transistors of the same type connected in parallel, allowing synchronized operation to simplify layout and enhance reliability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If low-side transistors with different on-resistances are used for step-up and step-down modes, then current supply capacity is improved for each mode, but device complexity increases and layout becomes more complex
Solution Approach 1:
The patent applies universality by using identical low-side transistors (ML1 to ML5) for both step-up and step-down operations. These transistors can be operated individually or in parallel depending on the mode, eliminating the need for separate transistor sets with different on-resistances. This multi-functional approach maintains current supply capacity while simplifying the layout and reducing device complexity.
Solution Approach 2:
The patent merges the functions of separate transistors for step-up and step-down modes into a single set of low-side transistors. By combining these functions into one transistor group that can be selectively operated, the layout complexity is reduced while maintaining the necessary current supply capacity for both operating modes.
2Power
If multiple transistors are used to handle differing current requirements, then current supply capacity is improved, but unequal current distribution reduces reliability
Solution Approach 1:
The patent applies local quality by enabling selective operation of individual transistors (ML1 to ML5) based on the specific operating mode and current requirements. The controller can activate specific transistors locally within the group to match the current demands of step-up or step-down mode, ensuring uniform current distribution while maintaining adequate current supply capacity.
Solution Approach 2:
The patent implements dynamics by allowing the controller to dynamically adjust which transistors are activated based on real-time operating conditions. This dynamic control ensures that current is distributed evenly across the active transistors, preventing overheating and reliability issues associated with unequal current distribution, while still providing sufficient total current capacity.
3Power
If different transistors are operated for step-up and step-down modes, then current supply capacity is optimized, but transistor lifespan is reduced due to unequal usage
Solution Approach 1:
The patent applies periodic action by rotating the usage of individual transistors (ML1 to ML5) across different operating cycles. The controller can systematically activate different transistors in sequence for step-up and step-down operations, ensuring that each transistor receives periodic rest periods. This load distribution extends the overall system lifespan while maintaining the required current supply capacity through parallel operation when needed.
Data Source
AI summary
A bidirectional DC/DC converter includes a high-side switch, a low-side switch, and a controller capable of being switched between a step-up mode and a step-down mode and configured to generate a control signal to control operations of the high-side switch and the low-side switch so that the bidirectional DC/DC converter functions as a step-up converter in the step-up mode and functions as a step-down converter in the step-down mode. At least one of the high-side switch or the low-side switch includes a plurality of switching elements of a same type connected in parallel, and the controller operates the plurality of switching elements of the same type in conjunction with each other in the step-up mode or the step-down mode.


