Common Bidirectional Converter for Decoupled Electrolyzer-Fuel Cell Operation

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Solution Overview

Problem

Existing systems for operating electrolyzers and fuel cells connected to a common power distribution network require separate converters, leading to high costs and inefficiencies, as they lack the ability to operate independently and efficiently manage power flow between the two devices.

Innovation Solution

A method and apparatus utilizing a common bidirectional converter with reverse current protection means to independently control the power draw and feed of an electrolyzer and a fuel cell, allowing them to operate selectively within distinct voltage bands, thereby decoupling their operations and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate converters are used for electrolyzer and fuel cell, then independent operation is enabled, but system cost and complexity increase

Engineering Contradiction:
Improveindependent operation capabilityVSAvoidconverter quantity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the electrolyzer converter and fuel cell converter into a single bidirectional converter. The converter can operate in different modes (electrolysis mode, fuel cell mode, or both simultaneously) by controlling the power flow direction and magnitude, thereby enabling independent operation of both devices while using shared hardware infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bidirectional converter is designed with multi-functional capability to handle both electrolyzer operation (converting AC to DC) and fuel cell operation (converting DC to AC). The converter can dynamically switch between different conversion directions and modes based on operational requirements, making a single device perform multiple functions that previously required separate converters.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a common bidirectional converter is used, then cost and complexity are reduced, but independent operation and power flow control become challenging

Engineering Contradiction:
Improveconverter quantityVSAvoidindependent power control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The bidirectional converter employs dynamic control strategies that allow real-time adjustment of power flow direction and magnitude. The converter can dynamically switch between electrolysis mode (power flowing to electrolyzer), fuel cell mode (power flowing from fuel cell), or simultaneous operation mode, enabling independent control of both devices through a single shared converter infrastructure.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If electrolyzer and fuel cell operate in overlapping voltage ranges, then common converter connection is simplified, but selective operation and efficiency are compromised

Engineering Contradiction:
Improvevoltage matchingVSAvoidselective operation efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent segments the operating voltage range into distinct bands: a first voltage band for electrolyzer operation and a second voltage band for fuel cell operation. By assigning different voltage ranges to each device, the system enables selective operation and efficient power management while maintaining a simplified common converter connection structure.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables independent operation of electrolyzers and fuel cells, optimizing energy management and reducing costs by allowing selective operation within defined voltage bands, ensuring efficient power utilization and network support without overlapping power flows.

Implementation Method 1

A method and apparatus for independently operating an electrolyzer and a fuel cell on a common power distribution network, for example an AC voltage network, via a common bidirectional converter

Methodology Applied
Scientific EffectElectrical energy transformation:

Implementation Method 2

It is known how to produce gaseous hydrogen from water by means of an electrolysis reaction

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20240247390A1Method for operating an electrolyzer and a fuel cell by means of a common converter, apparatus and electrolysis system
Publication Date: 2024.07.25 SMA SOLAR TECH AG
  • US20240247390A1 patent drawing
  • US20240247390A1 patent drawing
  • US20240247390A1 patent drawing

AI summary

The application describes a method for operating an electrolyzer and a fuel cell which, in parallel with one another, are connected to a device-side converter connection of a common bidirectional converter, on