Bi-directional Converter Voltage Control for Bus Stability

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Solution Overview

Problem

Voltage converter systems face challenges in stabilizing electrical bus impedance and reducing voltage ripple due to mode transitions and limited amplitude oscillations, particularly in applications like spacecraft where power flows bidirectionally, leading to complex control loop stabilization.

Innovation Solution

A bi-directional converter voltage controlled current system with a variable duty-cycle controller and current sensor that provides a proportional sensor voltage signal, simplifying the transfer function to equivalent a voltage controlled current source, allowing for stable power management across multiple sources and loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If basic units are individually stabilized with staggered set-points and mode transitions are used, then voltage conversion between different levels is achieved, but bus transients and large low frequency ripple occur on the electrical bus

Engineering Contradiction:
Improvevoltage conversion capabilityVSAvoidbus voltage stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent implements a feedback control mechanism where the central amplifier continuously monitors the electrical bus voltage and adjusts the duty cycle of connected voltage converters to maintain stable bus voltage. The feedback loop detects voltage deviations and automatically corrects them by modulating the converter operation, preventing bus transients and ripple while maintaining voltage conversion capability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic duty cycle adjustment where the central amplifier varies the duty cycle in real-time based on operating conditions and load requirements. This dynamic control allows smooth transitions between operating modes without causing bus transients, as the duty cycle is continuously optimized to maintain stability during voltage conversion operations.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If filters made of capacitors and inductors are added to reduce voltage ripple, then voltage ripple is reduced, but device complexity increases

Engineering Contradiction:
Improvevoltage ripple reductionVSAvoidfilter circuit complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent enables voltage converters to self-regulate and contribute to bus stabilization without requiring external passive filters. Each converter operates under control of the central amplifier, automatically adjusting its output to compensate for voltage variations. This self-service approach achieves voltage ripple reduction through active control rather than passive filtering, avoiding the added complexity of filter circuits.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a central amplifier varies across a full operating range with mode transitions, then voltage regulation flexibility is improved, but bus impedance becomes very high during transitions

Engineering Contradiction:
Improvevoltage regulation rangeVSAvoidbus impedance stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent implements preliminary action by pre-coordinating mode transitions through the central amplifier before actual switching occurs. The controller prepares the system for upcoming transitions by gradually adjusting duty cycles and anticipating load changes, ensuring smooth handovers between operating modes. This preliminary preparation prevents sudden impedance changes and maintains bus stability during transitions across the full operating range.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9531190B2Bi-directional converter voltage controlled current source for voltage regulation
Publication Date: 2016.12.27 THE BOEING CO
  • US9531190B2 patent drawing
  • US9531190B2 patent drawing
  • US9531190B2 patent drawing

AI summary

A bi-directional converter voltage controlled current system and methods are disclosed. A bi-directional converter provides a bi-directional current to an electrical bus according to a variable duty-cycle control signal. Also, a bi-directional current sensing sensor senses the bi-directional current to provide a sensor voltage signal proportional to the converter current. Further, a variable duty-cycle controller controls a duty-cycle of the variable duty-cycle control signal to control a voltage of the electrical bus based on an error signal.