Bidirectional Current Breaking Circuit with Segmented Branches

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Solution Overview

Problem

High-voltage DC circuit breakers face challenges in quickly isolating bidirectional faults while maintaining low power transmission losses and minimizing costs, as existing solutions either suffer from slow arc extinguishing times or increased power semiconductor device costs and complexity.

Innovation Solution

The apparatus includes a breaking current branch circuit with nonlinear resistors and bidirectional power semiconductor switches, combined with a bridge-type branch circuit, allowing for efficient bidirectional current breaking with reduced semiconductor device count and optimized device layout, using high-speed isolation switches and power semiconductor devices in series connections to achieve fast switching and low losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional high-voltage DC circuit breaker is used with AC circuit breaker and LC oscillation circuit, then the current can be broken in two directions with small loss, but the arc extinguishing time is relatively long (tens of milliseconds)

Engineering Contradiction:
Improvepower transmission lossVSAvoidarc extinguishing time
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The circuit breaker is divided into multiple independent circuit breakers (first circuit breaker, second circuit breaker, third circuit breaker) that operate in parallel. Each circuit breaker handles one direction of current, allowing simultaneous operation without interference and achieving both low loss and fast response

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the conventional mechanical AC circuit breaker with solid-state circuit breakers based on semiconductor devices. This substitution eliminates the need for mechanical arc extinguishing processes, achieving microsecond-scale switching speeds while maintaining low conduction losses through the semiconductor devices

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of time

If solid-state circuit breaker with semiconductor devices is used, then the breaking speed is extremely high (microsecond-scaled), but the on-state voltage drop is great and power transmission loss is increased

Engineering Contradiction:
Improvebreaking speedVSAvoidpower transmission loss
Core Design Contradiction:
Loss of timeVSLoss of energy

Solution Approach 1:

The current path is segmented into multiple parallel branches, each containing semiconductor devices. By distributing the current across multiple parallel paths, the total conduction loss is reduced while each semiconductor device operates within optimal current ranges, maintaining fast switching performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple circuit breaker units with different characteristics (fast switching semiconductor-based breakers and low-loss parallel configurations) into a unified system. This merging allows the system to achieve both the fast breaking speed of semiconductor devices and the low power transmission loss of parallel current paths

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If power semiconductor devices are connected in anti-parallel or anti-series to break current in two directions, then bidirectional current breaking is achieved, but the number of devices is doubled and costs are increased considerably

Engineering Contradiction:
Improvebidirectional current breaking capabilityVSAvoidnumber of power semiconductor devices
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The bidirectional current breaking function is segmented into three separate unidirectional circuit breakers operating in parallel. Each breaker handles one direction of current flow, eliminating the need for complex anti-parallel or anti-series connections. This segmentation reduces the total number of semiconductor devices required while maintaining full bidirectional capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The parallel configuration of three circuit breakers creates a universal system that can handle current in both directions simultaneously or independently. Each breaker unit serves multiple functions: current limiting, fault isolation, and bidirectional protection, reducing overall system complexity despite the parallel architecture

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables rapid bidirectional current breaking with low on-state losses, reduced costs, and improved semiconductor device utilization, achieving breaking times of around 3 to 5 milliseconds with significantly lower total costs compared to previous solutions.

Implementation Method 1

one nonlinear resistor 13 being connected in parallel to at least two first power semiconductor devices 5 mutually connected in series

Methodology Applied
Scientific EffectNon-linear resistance: Electrical Resistance

Implementation Method 2

After being opened, the AC circuit breaker generates an electric arc, the voltage of the electric arc resonates in the LC oscillation circuit

Methodology Applied
Scientific EffectElectric arc: Electric Arc

Implementation Method 3

the voltage of the electric arc resonates in the LC oscillation circuit

Methodology Applied
Scientific EffectLC oscillation: Harmonic Oscillator

Data Source

PatentUS20170133835A1Apparatus for breaking line bidirectional current and control method thereof
Publication Date: 2017.05.11 NR ELECTRIC CO LTD
  • US20170133835A1 patent drawing
  • US20170133835A1 patent drawing
  • US20170133835A1 patent drawing

AI summary

An apparatus for breaking a line bidirectional current and a control method therefore. The apparatus comprises a breaking current branch circuit and an on-state current branch circuit, the breaking current branch circuit comprises one nonlinear resistor being connected in parallel to one first power semiconductor device, or one nonlinear resistor being connected in parallel to at least two first power semiconductor devices mutually connected in series; and the on-state current branch circuit comprises at least one bidirectional power semiconductor switch being connected in series to at least one high-speed isolation switch. The apparatus also comprises a bridge-type branch circuit. An apparatus for breaking a line bidirectional current, thereby greatly reducing costs of the apparatus and reducing difficulty in device layout, mounting and wiring of the apparatus on the premise of ensuring a breaking speed that is quick enough and a low loss.