Bidirectional Current Limiter for Capacitive Load Protection

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Solution Overview

Problem

Electronic circuits face damage from excessive inrush and discharge currents, which can cause overheating and malfunction due to the high energy storage in capacitive loads, especially during power interruptions or short circuits, leading to significant power dissipation and potential damage to upstream components.

Innovation Solution

A bidirectional current limiter is introduced, comprising an inrush current limiter stage and a discharge current limiter stage in series, with each stage acting as a short circuit in one direction and an open circuit in the other, using mirror-image components to establish an inverse-series relationship, allowing independent setting of current limits and maintaining circuit operation during power interruptions by utilizing capacitive discharge power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If bulk capacitive loads are provided to maintain circuit operation during power interruptions, then hold-up time is improved, but inrush current and discharge current increase

Engineering Contradiction:
Improvehold-up timeVSAvoidinrush current and discharge current
Core Design Contradiction:
Duration of action of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The current limiter is divided into two separate stages: an inrush current limiter stage and a discharge current limiter stage. Each stage is configured to handle one direction of current flow, allowing independent optimization of current limiting for each function while maintaining the beneficial capacitive hold-up time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each limiter stage is designed with specific local characteristics - the inrush current limiter stage is optimized for limiting charging current with specific component values, while the discharge current limiter stage is optimized for limiting discharge current with different component values, allowing each part to have the quality needed for its specific function.

Inventive Principle:
Principle #3Local quality

2Reliability

If inrush current is limited, then circuit component reliability is improved, but power dissipation increases

Engineering Contradiction:
Improvecircuit component reliabilityVSAvoidpower dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The current limiter stages act as intermediary components between the power source and the capacitive load. They provide controlled current flow through regulated switching action, limiting peak currents while managing power dissipation through the controlled operation of the limiting circuitry rather than uncontrolled current surges.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If discharge current is limited, then upstream circuitry is protected from damage, but power dissipation increases

Engineering Contradiction:
Improveupstream circuitry protectionVSAvoidpower dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The discharge current limiter stage serves as an intermediary protective element between the capacitive load and upstream circuitry. It controls the discharge current through regulated switching action, protecting upstream components while managing power dissipation through controlled limiting rather than uncontrolled discharge.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-generated harmful factors

If bidirectional current limiting is implemented, then both inrush and discharge currents are controlled, but device complexity increases

Engineering Contradiction:
Improvebidirectional current controlVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The bidirectional current limiting function is segmented into two independent unidirectional limiter stages connected in series. This segmentation allows each stage to be designed and optimized for a single direction of current flow, simplifying the design of individual stages while achieving comprehensive bidirectional control through their combination.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inrush current limiter stage and discharge current limiter stage are merged in a series configuration, where each stage handles one direction of current flow. This combining of two simple unidirectional limiters creates a bidirectional limiting function that is more simple than designing a single complex bidirectional limiter from scratch.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bidirectional current limiter effectively limits both inrush and discharge currents, preventing overheating and maintaining circuit operation by independently controlling current flow in both directions, thus protecting circuit components and ensuring desired hold-up times during power interruptions.

Implementation Method 1

an inrush current limiter stage and a discharge current limiter stage in series, with each stage acting as a short circuit in one direction and an open circuit in the other

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentEP3159994B1Bidirectional current limiter
Publication Date: 2022.05.04 HAMILTON SUNDSTRAND CORP
  • EP3159994B1 patent drawingFigure 1
  • EP3159994B1 patent drawingFigure 2~3
  • EP3159994B1 patent drawingFigure 4

AI summary

Embodiments are directed to a current limiter having an inrush limiting stage (410) and a discharge limiting stage (412). The inrush limiting stage is communicatively coupled in series with the discharge limiting stage. The inrush limiting stage is configured to receive a first input current in a first direction, perform an inrush limiting operation on the first input current and pass an inrush limited output current in the first direction to the discharge limiting stage. The discharge limiting stage is configured to pass the inrush limited output current substantially unchanged in the first direction. The discharge limiting stage is further configured to receive a second input current in a second direction, perform a discharge limiting operation on the second input current and pass a discharge limited output current in the second direction to the inrush limiting stage. The inrush limiting stage is further configured to pass the discharge limited output current substantially unchanged in the second direction.