Bi-Directional Level Shift Circuit for Stable Single-Wire Signals

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Solution Overview

Problem

Industrial safety systems with single-wire safety architecture face signal level drops during bi-directional transmission, requiring additional power supply to maintain signal levels, but existing solutions fail to provide efficient bi-directional signal level shifting and high drive capability for capacitive loads.

Innovation Solution

A bi-directional level shift circuit using a pair of transistors and a diode, configured to shift signal levels between upstream and downstream devices, ensuring high-speed and high-drive capability for capacitive loads by maintaining a constant voltage level, thereby preventing signal level drops during bi-directional communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a power supply is added to maintain signal levels during bi-directional transmission, then signal level stability is improved, but device complexity increases

Engineering Contradiction:
Improvesignal level stabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power supply device is designed to perform multiple functions: it provides power to downstream devices and simultaneously performs bi-directional signal level shifting. The level shift circuit is integrated into the power supply device, allowing a single component to handle both power distribution and signal conditioning in both transmission directions, thereby improving signal stability without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The level shift circuit acts as an intermediary between different voltage domains in the bi-directional communication path. It mediates signal level transitions between upstream and downstream devices, enabling reliable communication across different voltage levels while maintaining signal integrity without requiring separate dedicated level shifting components for each direction

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If signal level shifting is implemented for bi-directional communication, then communication reliability is improved, but circuit complexity increases

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The level shift circuit merges multiple level shifting functions into a single integrated circuit that handles both upstream and downstream signal transitions. By combining the level shifting functionality for both communication directions into one unified circuit block within the power supply device, the patent reduces overall system complexity compared to using separate level shifting circuits for each direction

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The level shift circuit is designed with multi-functionality to handle signal level shifting in both bi-directional communication paths. A single circuit implementation performs level shifting for signals traveling from upstream to downstream and vice versa, eliminating the need for duplicate level shifting stages and reducing overall circuit complexity while maintaining communication reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains signal levels across the single-wire safety communication channel, enabling reliable bi-directional communication and power supply to industrial safety systems, even with capacitive loads, by shifting signal levels within the desired voltage range and ensuring continuous operation.

Implementation Method 1

The first transistor includes a first gate connected to the second signal line, a first source connected to the first signal line, and a first drain connected to a voltage rail which supplies voltage

Methodology Applied
Scientific EffectTransistor operation:

Implementation Method 2

The second transistor includes a second gate connected to the voltage rail, a second source connected to the first signal line, and a second drain connected to the second signal line

Methodology Applied
Scientific EffectTransistor operation:

Data Source

PatentUS11101789B2Systems and methods for providing bi-directional signal level shifting
Publication Date: 2021.08.24 ROCKWELL AUTOMATION TECH INC
  • US11101789B2 patent drawing
  • US11101789B2 patent drawing
  • US11101789B2 patent drawing

AI summary

A bi-directional level shift circuit shifts signal levels between a first signal line and a second signal line. The circuit includes a first transistor and a second transistor. The first transistor includes a first gate connected to the second signal line, a first source connected to the first signal line, and a first drain connected to a voltage rail which supplies voltage. The second transistor includes a second gate connected to the voltage rail, a second source connected to the first signal line, and a second drain connected to the second signal line.