Bidirectional Nozzle Group Configuration for Overlapping Image Printing
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Solution Overview
Problem
Existing printing processes that form two images on a medium in an overlapping manner tend to increase in size and complexity, and struggle to maintain image quality when different image qualities are required for each image.
Innovation Solution
A printing apparatus with multiple nozzle columns aligned in different directions, where the movement of nozzle groups in opposite directions allows for simultaneous formation of two images without the need for additional nozzle columns, improving printing speed and maintaining image quality by adjusting nozzle group configurations and movement directions based on image characteristics.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If a supplementary recording head is disposed at the upstream side and/or downstream side of the image-recording head, then two images can be formed in overlapping manner, but the apparatus size increases
Solution Approach 1:
The patent combines the functions of forming both images into a single image-recording head by utilizing bidirectional movement of the head in the subscan direction. Instead of requiring separate heads positioned at upstream and downstream sides, one head performs both image formation tasks by moving in forward and backward directions, thereby eliminating the need for additional heads and reducing apparatus size while maintaining the capability to form overlapping images with different quality requirements
2Manufacturing precision
If multiple nozzle columns are provided for different images, then different image qualities can be achieved, but the device complexity increases
Solution Approach 1:
The patent applies local quality by assigning different nozzle groups within the same nozzle column to different image formation tasks. Specifically, a first nozzle group forms the first image while a second nozzle group forms the second image with different quality requirements. This allows each nozzle group to be optimized for its specific function (e.g., different droplet sizes, ejection frequencies, or patterns) while sharing the same physical carrier structure, thereby achieving differentiated image qualities without increasing overall device complexity
3Productivity
If bidirectional movement is used for both images, then printing speed improves, but image quality deteriorates
Solution Approach 1:
The patent resolves this contradiction by applying different movement strategies to different nozzle groups locally. The first nozzle group uses unidirectional movement (only in the forward direction) to ensure high image quality for the first image, while the second nozzle group uses bidirectional movement (forward and backward directions) to improve printing speed for the second image. This localized differentiation allows each image to receive the appropriate movement strategy based on its quality requirements, achieving both speed improvement and quality maintenance
Data Source
AI summary
A printing apparatus includes a controller forming an image on a printing-medium by repeating an image-forming-operation of allowing a plurality of nozzle-columns to be moved and allowing the plurality of nozzle-columns to eject ink and a transporting-operations of allowing the printing-medium to be transported. The controller forms a first-image by an image-forming-operation where the moving-direction of a nozzle-column is one direction in a second direction by using a first-image-nozzle-group configured with the nozzles included in the first-nozzle-column. In addition, the controller forms a second-image which is overlapped with the first-image by an image-forming-operation where the moving-direction of a nozzle-column is one direction and by an image-forming-operation where the moving-direction of the nozzle-column is the direction opposite to the one direction by using a second-image-nozzle-group configured with the nozzles of which positions in the first direction are different from those of the first-image-nozzle-group among the nozzles included in the second-nozzle-column.


