Bidirectional Optoelectronic Sub-Assembly Alignment

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Solution Overview

Problem

Existing bidirectional optical sub-assemblies face challenges in aligning optical components to minimize signal loss and maximize transmission quality, particularly in applications requiring two-way transmission of optical signals.

Innovation Solution

A bidirectional optoelectronic sub-assembly is designed with a configuration that includes a light source, beam splitter, optical waveguide, and photodetector, utilizing a beam splitter slot and faraday cage cavity to establish precise optical paths and provide electromagnetic interference shielding, ensuring accurate alignment and environmental protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If optical components are aligned to minimize signal loss, then transmission quality is improved, but alignment precision requirements increase

Engineering Contradiction:
Improvetransmission qualityVSAvoidalignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The assembly body pre-establishes precise optical paths and component positions during manufacturing, so that when the sub-assembly is assembled, the optical components are already in their correct alignment positions, eliminating the need for complex field alignment procedures

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The beam splitter acts as an intermediary component that separates incoming optical signals into different paths, enabling bidirectional transmission while maintaining signal integrity through its precise optical properties

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If bidirectional optical signal transmission is implemented, then communication versatility is improved, but signal interference increases

Engineering Contradiction:
Improvebidirectional transmission capabilityVSAvoidsignal interference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The optical signal path is segmented into separate directional channels using the beam splitter, which divides the incoming signal into transmitted and reflected paths, allowing independent optimization of each direction and reducing cross-directional interference

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The beam splitter converts potential signal interference into a beneficial separation mechanism, where the reflected and transmitted signals are directed along different paths, transforming what could be interference into a useful signal routing function

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of energy

If precise optical alignment is established, then signal loss is reduced, but device complexity increases

Engineering Contradiction:
Improvesignal lossVSAvoidalignment structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

Multiple optical components (light source, beam splitter, optical waveguide, photodetector) are merged into a single integrated assembly body with pre-established optical paths, reducing the number of separate alignment operations needed while maintaining low signal loss

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables low-loss, high-reliability bidirectional optical signal transmission by ensuring precise alignment of optical components and shielding from environmental interference, suitable for applications like measurement and communication.

Implementation Method 1

a beam splitter on a first optical path between the light source and the optical waveguide, and on a second optical path between the optical waveguide and the photodetector

Methodology Applied
Scientific EffectBeam splitting: Reflection

Implementation Method 2

an optical waveguide, coupling optics and a beam splitter in optical alignment

Methodology Applied
Scientific EffectOptical waveguide transmission: Total Internal Reflection

Implementation Method 3

a faraday cage cavity configured to accommodate the photodetector

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Implementation Method 4

a faraday cage cavity configured to accommodate the photodetector

Methodology Applied
Scientific EffectFaraday cage shielding: Faraday Cage

Data Source

PatentUS9857543B1Bidirectional optoelectronic sub-assembly
Publication Date: 2018.01.02 LUMASENSE TECHNOLOGIES HOLDINGS INC
  • US9857543B1 patent drawing
  • US9857543B1 patent drawing
  • US9857543B1 patent drawing

AI summary

A bidirectional optoelectronic sub-assembly. The bidirectional optoelectronic sub-assembly includes an assembly body. The assembly body is configured to interface a light source, a photodetector, an optical waveguide, coupling optics and a beam splitter in optical alignment. The assembly body includes a light source port configured to accommodate the light source, an optical port configured to interface with an optical connector of the optical waveguide, a beam splitter slot configured to accommodate the beam splitter on a first optical path between the light source and the optical waveguide, and on a second optical path between the optical waveguide and the photodetector, and a faraday cage cavity configured to accommodate the photodetector.