Bi-directional Back-to-Back Stacked SCR for High-Voltage Pin ESD Protection

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Solution Overview

Problem

Conventional ESD protection methods for integrated circuits face challenges in providing effective high-voltage pin protection due to high clamping voltage and sensitivity to processing conditions, which can lead to device damage from electrostatic discharge.

Innovation Solution

The implementation of bi-directional back-to-back stacked silicon controlled rectifiers (SCRs) with symmetrical PNP and NPN bipolar junctions and parallel diodes, which become reverse biased under voltage application, creating a forward bias ESD protection path while maintaining low breakdown voltage and low on-resistance, thus providing superior ESD protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional ESD protection methods are used, then ESD protection is provided, but high clamping voltage and sensitivity to processing conditions occur leading to device damage

Engineering Contradiction:
ImproveESD protection effectivenessVSAvoidhigh clamping voltage and processing sensitivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The ESD protection function is segmented into two separate SCRs connected back-to-back, each SCR handling one polarity of ESD events. This segmentation allows each SCR to be optimized independently for low breakdown voltage and low on-resistance, while the combined structure provides bidirectional protection. The segmentation also isolates processing sensitivity to individual SCR units rather than a single complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure combining two different SCR configurations (PNP and NPN bipolar junctions) with parallel diodes. Each SCR contains multiple semiconductor layers (N-well, P-well, N+ regions, P+ regions) forming a composite material system that achieves low breakdown voltage and low on-resistance simultaneously, overcoming the limitations of conventional single-structure ESD protection.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional SCR structures are used, then current switching is achieved, but high breakdown voltage and high on-resistance limit protection effectiveness

Engineering Contradiction:
ImproveESD protection capabilityVSAvoidbreakdown voltage and on-resistance
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

Each SCR is designed with localized high-doping regions (N+ and P+ regions) positioned strategically within the N-well and P-well structures. This local quality enhancement creates low-resistance current paths specifically at critical junction points, reducing overall on-resistance. The parallel diodes provide additional localized conduction paths that further reduce the effective breakdown voltage of the protection structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the doping parameters and structural dimensions of the SCR to achieve lower breakdown voltage and lower on-resistance. By adjusting the doping concentrations in N+ and P+ regions, and optimizing the spacing between wells and regions, the SCR triggers at lower voltages and maintains lower resistance during ESD events, directly addressing the power-related limitations of conventional structures.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If symmetrical bi-directional back-to-back stacked SCRs are implemented, then low breakdown voltage and low on-resistance are achieved, but device complexity increases

Engineering Contradiction:
ImproveESD protection performanceVSAvoidSCR structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Each SCR structure is designed to perform multiple functions: it provides ESD protection for one polarity, contains parallel diodes for additional conduction paths, and uses shared N-well/P-well regions that serve both the SCR and diode functions. This multi-functionality reduces the need for separate structures for each function, thereby managing complexity while maintaining superior ESD protection performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the SCR structure with parallel diodes within the same N-well/P-well framework. The N+ and P+ regions serve dual purposes: forming the SCR junctions and creating the parallel diode paths. This merging of functions into a unified structure achieves low breakdown voltage and low on-resistance without requiring entirely separate components, thus controlling device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bi-directional back-to-back stacked SCRs offer superior ESD protection with low breakdown voltage and resistance, ensuring effective voltage clamping and reduced sensitivity to processing conditions, effectively preventing device damage from electrostatic discharges.

Implementation Method 1

Each of the symmetrical bi-directional back-to-back SCRs include a pair of diodes directing current towards the cathodes which, upon application of a voltage, become reverse biased effectively and deactivating elements from one of the symmetrical bi-directional back-to-back SCRs

Methodology Applied
Scientific EffectReverse bias: Diode

Implementation Method 2

maintaining low breakdown voltage and low on-resistance, thus providing superior ESD protection

Methodology Applied
Scientific EffectBreakdown voltage: Avalanche Breakdown

Data Source

PatentUS8760831B2Bi-directional back-to-back stacked SCR for high-voltage pin ESD protection, methods of manufacture and design structures
Publication Date: 2014.06.24 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US8760831B2 patent drawing
  • US8760831B2 patent drawing
  • US8760831B2 patent drawing

AI summary

Bi-directional back-to-back stacked SCRs for high-voltage pin ESD protection, methods of manufacture and design structures are provided. The device includes a symmetrical bi-directional back-to-back stacked silicon controlled rectifier (SCR). An anode of a first of the back-to-back stacked SCR is connected to an input. An anode of a second of the back-to-back stacked SCR is connected to ground. Cathodes of the first and second of the back-to-back stacked SCR are connected together. Each of the symmetrical bi-directional back-to-back SCRs include a pair of diodes directing current towards the cathodes which, upon application of a voltage, become reverse biased effectively and deactivating elements from one of the symmetrical bi-directional back-to-back SCRs while the diodes of another of the symmetrical bi-directional back-to-back SCRs direct current in the same direction as the reverse biased diodes.