Bi-directional Suture Passer with Rotating Needle Mechanism

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Solution Overview

Problem

Current bi-directional suture passer designs face challenges such as requiring flexible tissue for reverse suture passing, visibility issues with needle passage near sensitive anatomy, and ineffective detachable coupling of suture to the needle, leading to increased complexity and procedural time in surgical procedures.

Innovation Solution

A bi-directional suture passing instrument with a rotating needle mechanism that detachably couples and decouples the shuttling element to the needle and boom arm housing using engagement features like grooves, threads, or wings, allowing for perpendicularly approached tissue defects and ensuring the needle is visible in both directions, enhancing surgical safety and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a sharp needle tip is used for suture passing, then suture passing capability is improved, but surgical safety deteriorates due to blind passage near sensitive anatomy

Engineering Contradiction:
Improvesuture passing capabilityVSAvoidsurgical safety
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The needle is made radiopaque (visible on fluoroscopic imaging) allowing the surgeon to track the needle position and trajectory in real-time during suture passing, eliminating blind passage near sensitive anatomy while maintaining the sharp tip needed for effective tissue penetration

Inventive Principle:
Principle #32Color changes

2Device complexity

If uni-directional suture passer is used, then device complexity is reduced, but procedural time increases due to manual retrieval and reloading steps

Engineering Contradiction:
Improveinstrument structureVSAvoidprocedural time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The suture passer is designed with bi-directional capability, allowing the needle to be advanced and retracted through the tissue defect multiple times without removal from the instrument. The shuttle mechanism can be reversibly coupled to the needle tip, enabling the suture to be passed back and forth through the tissue defect efficiently

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The instrument combines multiple functions in a single device: the suture passer can perform both forward and reverse suture passing, and the shuttle mechanism can be selectively coupled and decoupled from the needle, eliminating the need for separate manual retrieval and reloading steps

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If tissue is approached parallel to the defect, then suture passing is simplified, but adaptability to different surgical approaches deteriorates

Engineering Contradiction:
Improvesuture passing techniqueVSAvoidsurgical approach flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The suture passer is designed to approach the tissue defect perpendicularly rather than parallel, utilizing a different spatial dimension. The instrument can be inserted through a puncture site at the edge of the tissue defect and advance perpendicular to the defect plane, providing access for repairs such as disc annulus repair where parallel approach is not feasible

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Productivity

If detachable coupling mechanism is added to the needle, then suture retrieval efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvesuture retrieval efficiencyVSAvoidneedle coupling mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The suture passing system is divided into separable components: the needle, the shuttle mechanism, and the suture. The shuttle can be reversibly coupled to the needle tip using simple engagement features such as a eyelet and pin, or bayonet coupling, allowing easy attachment and detachment without complex mechanisms

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP2389118B1Bi-directional suture passer
Publication Date: 2019.05.15 SYNTHES GMBH
  • EP2389118B1 patent drawingFigure 1A~1B
  • EP2389118B1 patent drawingFigure 1C
  • EP2389118B1 patent drawingFigure 2A~2C

AI summary

A bi-directional suture passing instrument configured to approach soft tissues perpendicularly, enables safer and more efficient surgical repairs and minimally invasive techniques to be employed, useful in areas such as annulus repair, meniscal repair, shoulder arthroscopy, hernia repair, laproscopic repair, and wound closure.