Bidirectional Switch Circuit Layout for Compact Reverse-Blocking

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Solution Overview

Problem

Existing bidirectional switch circuits are large in area due to the common emitter type circuit connection, which limits miniaturization and increases the risk of reverse withstand voltage breakdown in IGBTs.

Innovation Solution

A bidirectional switch circuit design that connects IGBTs and diodes in antiparallel configuration, with emitter and anode electrodes having the same potential through fine metal wires, eliminating the need for an emitter pattern and allowing for a more compact layout, and using shared emitter drive patterns to further reduce circuit area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a common emitter type circuit connection is used, then the circuit can be configured simply, but the circuit area becomes large

Engineering Contradiction:
Improvecircuit connection configurationVSAvoidcircuit area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent merges the emitter potential pattern with the collector potential pattern by connecting them at specific points, allowing the two patterns to share common conductive paths and reducing the overall circuit area while maintaining proper electrical isolation where needed

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes the vertical dimension by stacking semiconductor devices and connecting them through vertical conductive paths, allowing the circuit to be configured in three-dimensional space rather than requiring extensive horizontal layout

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the circuit area is reduced, then miniaturization is achieved, but reverse withstand voltage breakdown risk increases

Engineering Contradiction:
Improvecircuit areaVSAvoidreverse withstand voltage breakdown resistance
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent creates equipotential regions by connecting corresponding electrodes (emitter to anode, collector to cathode) through the wiring structure, ensuring that no potential differences exist between adjacent electrodes of the same potential, thereby eliminating the risk of reverse withstand voltage breakdown

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent introduces intermediate connection points and wiring structures that mediate between the semiconductor devices and the external circuit, providing controlled potential transitions and isolation that protect against voltage breakdown while enabling compact layout

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design miniaturizes the circuit, suppresses reverse withstand voltage breakdown, and reduces heat generation by using fine metal wires, leading to increased current density and extended device life.

Implementation Method 1

fine metal wires electrically connecting the first upper surface electrode and the second anode electrode and second wiring electrically connecting the second upper surface electrode and the first anode electrode

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11894839B2Bidirectional switch circuit and power conversion device
Publication Date: 2024.02.06 MITSUBISHI ELECTRIC CORP
  • US11894839B2 patent drawing
  • US11894839B2 patent drawing
  • US11894839B2 patent drawing

AI summary

According to the present disclosure, a bidirectional switch circuit includes a first semiconductor device including a first backside electrode electrically connected to a first pattern and a first upper surface electrode, a second semiconductor device including a second backside electrode electrically connected to a second pattern and a second upper surface electrode, a first diode including a first cathode electrode electrically connected to the first pattern and a first anode electrode, a second diode including a second cathode electrode electrically connected to the first pattern and a second anode electrode, first wiring electrically connecting the first upper surface electrode and the second anode electrode and second wiring electrically connecting the second upper surface electrode and the first anode electrode, wherein the first upper surface electrode, the second upper surface electrode, the first anode electrode and the second anode electrode are electrically connected to each other.