Bifacial Solar Tracker Layout Using Cell Gaps and Torque Tube Reflection

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Solution Overview

Problem

Bifacial solar panels suffer from significant light loss due to the transparent backside design, which reduces front side power output by approximately 3-5%, and existing designs fail to effectively utilize the dead spaces between crystalline solar cells for additional light harvesting.

Innovation Solution

Incorporating a gap between solar cells along the centerline of the module to allow light to pass through and be reflected back onto the backside of the solar module, utilizing a torque tube with reflective properties to enhance light absorption by bifacial solar cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the backside of the solar panel is made transparent to allow backside light harvesting, then bifacial energy production is improved, but front side power output is reduced by 3-5%

Engineering Contradiction:
Improvebifacial energy productionVSAvoidfront side power output
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent converts the harmful light loss through the backside into a beneficial effect by introducing a reflective element (torque tube) that captures the transmitted light and redirects it back to the backside solar cells, transforming the 3-5% power loss into additional energy harvesting opportunity

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The torque tube acts as an intermediary element between the transmitted light and the backside solar cells, serving as a reflective mediator that redirects light paths to enhance backside irradiance without compromising front side transparency

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If standard white backsheets are used to reflect light onto front side cells, then light recovery is improved through total internal reflection, but light loss occurs in the dead spaces between cells

Engineering Contradiction:
Improvelight recoveryVSAvoidpower from dead spaces
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent introduces a vertical dimension to light management by using the torque tube positioned below the module to reflect light back upward through the gap, creating a new light path dimension that accesses previously unused dead space areas

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If the torque tube is positioned close to the solar module, then structural support is improved, but light reflection yield is reduced

Engineering Contradiction:
Improvestructural supportVSAvoidlight reflection yield
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The patent optimizes the distance parameter between the torque tube and solar module to achieve an optimal balance, positioning it at a specific distance that maximizes light reflection yield while maintaining adequate structural support

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The gap design increases backside irradiance by 5-15%, optimizing overall energy yield by reducing shading and enhancing light absorption, thereby improving electrical energy production.

Implementation Method 1

a gap formed between two or more of the solar cells, the gap being formed proximate a centerline of the solar module and configured to a allow passage of light from a first side of the solar module to a second side of a solar module

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

The light impacts a torque located on a backside of the solar module and is reflected back in the direction of the solar module

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

Each of the solar cells has a front and a back, wherein at least the front is capable of converting at least a portion of solar light incident thereon into electrical energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentEP3815152B1Solar module tracker system optimized for bifacial solar modules
Publication Date: 2025.09.03 NEXTPOWER LLC
  • EP3815152B1 patent drawingFigure 1
  • EP3815152B1 patent drawingFigure 2
  • EP3815152B1 patent drawingFigure 3A~3C

AI summary

A solar tracker including solar modules which include, a frame and a plurality of bifacial solar cells supported by the frame. The solar modules also including a gap formed between two or more of the solar cells, the gap being formed proximate a centerline of the solar modules and configured to a allow passage of light from a first side of the solar modules to a second side of a solar modules, where the light passing through the gap is reflected back onto the plurality of bifacial solar cells and converted to electrical energy.