Metal-Hydrogen Battery Electrodes for Low-Cost Long-Cycle Storage

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Solution Overview

Problem

Current large-scale energy storage systems for renewable energy sources like wind and solar face challenges in cost and efficiency, with existing battery technologies failing to meet the economic criteria for grid storage due to high costs and limited cycle life, necessitating the development of improved battery technology and advanced materials.

Innovation Solution

The development of metal-hydrogen batteries utilizing a bi-functional catalyst for hydrogen evolution and oxidation reactions, paired with earth-abundant transition metal cathodes and a low-cost nickel-molybdenum-cobalt alloy catalyzed anode in an alkaline electrolyte, enabling high energy density and long cycle life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional battery technologies (lead-acid, redox-flow, lithium-ion, sodium-sulfur, liquid-metal) are used for large-scale energy storage, then energy storage capacity can be achieved, but cost and long-term lifetime figures of merit fail to meet economic criteria for grid storage

Engineering Contradiction:
Improvelong-term lifetimeVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical parameters of the battery system by using zinc metal anode instead of conventional cathode materials, and employing a bi-functional catalyst that enables both hydrogen evolution and oxidation reactions. This parameter change in the electrochemical system achieves both low cost (using abundant zinc and nickel-based catalysts) and long cycle life (through reversible hydrogen storage and release mechanisms), resolving the contradiction between cost and reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures including zinc metal anode combined with bi-functional catalyst coatings, and transition metal oxide cathodes with conductive additives. These composite materials provide both economic advantages (using abundant, low-cost materials) and performance advantages (ensuring long-term stability and reliability through synergistic material combinations), thereby resolving the cost-lifetime contradiction

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If pumped-hydroelectric storage is used for large-scale energy storage, then low cost (about $100 kWh−1) and long-term lifetime (about 50 years) are achieved, but suitable sites are lacking and environmental footprint is large

Engineering Contradiction:
ImprovecostVSAvoidsite availability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent replaces the mechanical pumped-hydroelectric system with an electrochemical battery system. This substitution eliminates the need for geographical features like elevation differences and large water reservoirs, enabling energy storage in urban and varied geographical locations while maintaining cost-effectiveness and long duration operation, thus resolving the site availability contradiction

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If compressed air and flywheel energy storage are used, then different advantages are shown, but efficiency and cost need significant improvement for grid storage

Engineering Contradiction:
ImproveefficiencyVSAvoidcost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent changes the operational parameters by using zinc metal dissolution and deposition reactions coupled with hydrogen evolution and oxidation, achieving high round-trip efficiency through reversible electrochemical reactions. The use of abundant zinc and nickel-based catalysts maintains low cost while improving efficiency compared to compressed air and flywheel systems, resolving the efficiency-cost contradiction

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The metal-hydrogen batteries achieve an energy density of 140 Wh/kg with negligible capacity decay over 1500 cycles and a cost of $83/kWh, meeting the DOE target of $100/kWh for large-scale energy storage, demonstrating promising characteristics for grid storage applications.

Implementation Method 1

The second electrode includes a bi-functional catalyst to catalyze both hydrogen evolution reaction and hydrogen oxidation reaction at the second electrode

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

a metal-hydrogen battery includes (1) a first electrode, (2) a second electrode, and (3) an electrolyte disposed between the first electrode and the second electrode

Methodology Applied
Scientific EffectElectrochemical reaction: Battery (electricity)

Data Source

PatentUS11855294B2Metal-hydrogen batteries for large-scale energy storage
Publication Date: 2023.12.26 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US11855294B2 patent drawing
  • US11855294B2 patent drawing
  • US11855294B2 patent drawing

AI summary

A metal-hydrogen battery includes a first electrode, a second electrode, and an electrolyte disposed between the first electrode and the second electrode. The second electrode includes a bi-functional catalyst to catalyze both hydrogen evolution reaction and hydrogen oxidation reaction at the second electrode.