Bifunctional Extractant for Selective Uranium Recovery

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Solution Overview

Problem

Current methods for extracting uranium from aqueous solutions of phosphoric acid, particularly from natural phosphates, face challenges such as low distribution coefficients, non-negligible iron extraction, and the need for synergic systems with multiple extractants, which complicates the process and increases costs.

Innovation Solution

Development of novel bifunctional compounds that can selectively extract uranium(VI) from phosphoric acid solutions without the need for co-extractants, reducing iron extraction and simplifying the extraction process by combining the functions of di-(2-ethylhexyl)phosphoric acid and trioctylphosphine oxide within a single compound.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a synergic mixture of HDEHP and TOPO is used for uranium extraction, then extraction efficiency is improved, but device complexity and process cost increase due to multiple extractants

Engineering Contradiction:
Improveuranium extraction efficiencyVSAvoidextraction system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines the phosphoric acid group function (from HDEHP) and the phosphine oxide function (from TOPO) into a single bifunctional extractant molecule with the formula (R1R2P(=O)(OR3)-C(=O)-NR4-R5). This merging eliminates the need for synergic mixtures of multiple extractants while maintaining high uranium extraction efficiency, thereby simplifying the extraction system and reducing operational complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bifunctional extractant molecule performs multiple functions simultaneously: it provides both the phosphoric acid group for uranium coordination and the phosphine oxide group for enhanced extraction efficiency. This multi-functionality within a single compound allows the extractant to replace the synergic action of HDEHP and TOPO, reducing the number of components needed in the extraction system

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If conventional extractants are used, then uranium extraction is achieved, but iron co-extraction occurs reducing selectivity

Engineering Contradiction:
Improveuranium extractionVSAvoidselectivity versus iron
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The bifunctional extractant incorporates specific structural features (the carbonyl group positioned between the phosphoric acid and phosphine oxide groups, along with tailored hydrocarbon chains) that create a localized coordination environment selectively favorable for uranium(VI) over iron(III). This local structural optimization enables high selectivity by designing specific binding sites that discriminate between different metal ions based on their coordination chemistry

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If distribution coefficient is low, then extraction process becomes inefficient requiring more stages

Engineering Contradiction:
Improveextraction process simplicityVSAvoiddistribution coefficient
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent modifies the molecular parameters of the extractant by incorporating both phosphoric acid and phosphine oxide functional groups in specific ratios and configurations, along with optimized hydrocarbon chain lengths and structures. These parameter changes enhance the distribution coefficient of uranium between the organic and aqueous phases, improving extraction efficiency and reducing the number of extraction stages required

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bifunctional compounds demonstrate high affinity and selectivity for uranium(VI), enabling efficient extraction with reduced iron contamination and simplifying the extraction process, thereby improving the economic viability of uranium recovery from phosphoric acid solutions.

Implementation Method 1

The invention relates to novel bifunctional compounds capable alone (i.e. in the absence of any other extracting molecule) of extracting uranium(VI) from an aqueous solution of phosphoric acid

Methodology Applied
Scientific EffectComplexation: Chemical Bonding

Implementation Method 2

uranium (VI) is extracted in a first extraction cycle by a synergic mixture of di-(2-ethylhexyl)phosphoric acid (or HDEHP) and trioctylphosphine oxide (or TOPO)

Methodology Applied
Scientific EffectLiquid-liquid extraction: Liquid-Liquid Extraction

Implementation Method 3

The uranium is then stripped with an aqueous phosphoric solution containing Fe2+ ions which reduce the uranium(VI) to uranium(IV) thereby promoting its stripping in an aqueous phase

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS9441285B2Bifunctional compounds useful as ligands of uranium (VI), methods of synthesising same and uses thereof
Publication Date: 2016.09.13 AREVA MINES
  • US9441285B2 patent drawing
  • US9441285B2 patent drawing
  • US9441285B2 patent drawing

AI summary

New compounds which meet general formula (I):where:m=0, 1 or 2;R1 and R2=a C6 to C12, straight-chain or branched, hydrocarbon group;R3=H, a C1 to C12, straight-chain or branched, hydrocarbon group, optionally comprising one or more heteroatoms; a C3 to C8 monocyclic hydrocarbon group, optionally comprising one or more heteroatoms, or a monocyclic (hetero)aryl group;or else R2 and R3 together form a —(CH2)n— group where n=1 to 4;R4=a C2 to C8, straight-chain or branched, hydrocarbon group, or a monocyclic aromatic group;R5=H, or a C1 to C12, straight-chain or branched, hydrocarbon group.