Bifunctional Molecule Coated Substrate for Nanocrystal Transfer

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Solution Overview

Problem

Current methods for forming nanocrystal patterns in nanoimprinting lithography face challenges in achieving stable and uniform transfer of nanocrystal thin films onto substrates due to lack of strong attractive forces between the nanocrystal thin film and the inorganic layer, leading to poor transfer efficiency and potential damage during post-treatment processes.

Innovation Solution

A substrate with a modified inorganic layer coated with bifunctional molecules, which have functional groups that bind both to nanocrystals and the inorganic layer, enhancing the transfer efficiency and reliability of nanocrystal patterns by forming a self-assembled monolayer that supports the nanocrystal thin film during stamping and subsequent processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a nanocrystal thin film is formed on a stamp and transferred to an inorganic layer substrate, then nanocrystal patterns can be formed on the substrate, but the transfer efficiency is poor and the nanocrystal thin film remains on the stamp due to lack of strong attractive force between the nanocrystal thin film and the inorganic layer

Engineering Contradiction:
Improvetransfer efficiencyVSAvoidsurface modification complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A bifunctional molecule is introduced as an intermediary layer between the inorganic layer substrate and the nanocrystal thin film. This molecule has one functional group that binds to the inorganic layer (e.g., carboxylic acid group binding to metal oxide surface) and another functional group that binds to the nanocrystal (e.g., thiol group binding to semiconductor nanocrystal surface). This intermediary enables strong attractive forces for efficient transfer without requiring complex surface modification of the substrate itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surface properties of the inorganic layer are modified by changing the chemical composition through bifunctional molecule coating. This changes the surface energy and chemical reactivity parameters, enabling strong binding to nanocrystals. The modification is achieved through simple coating processes that alter the surface chemistry without changing the bulk properties of the inorganic layer.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the nanocrystal thin film is transferred to the substrate, then nanocrystal patterns are formed, but the uniform state of the thin film is lost due to separation of nanocrystals in subsequent post-treatment processes

Engineering Contradiction:
Improvepattern uniformityVSAvoidpost-treatment process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The bifunctional molecule coating is applied beforehand to the inorganic layer substrate to create a protective and binding interface. This pre-prepared surface ensures that during subsequent post-treatment processes (such as washing, heating, or solvent treatment), the nanocrystals remain firmly bound to the substrate through the bifunctional molecule, preventing separation and maintaining pattern uniformity throughout the manufacturing process.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If conventional surface modification techniques are used to improve nanocrystal transfer, then transfer efficiency may improve, but the complexity of the modification process increases significantly

Engineering Contradiction:
Improvetransfer efficiencyVSAvoidmodification process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bifunctional molecule serves multiple functions simultaneously: it acts as a binding agent to the inorganic layer, a binding agent to the nanocrystal, and a bridge that enables transfer. This multi-functionality is achieved through a single molecular structure with two different functional groups, simplifying the overall process compared to conventional techniques that require separate modification steps for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bifunctional molecule-coated substrate improves the transfer efficiency and reliability of nanocrystal patterns, maintaining their integrity even after post-processing steps, such as washing, and enables the formation of uniform, crack-free nanocrystal thin films with consistent luminescence properties.

Implementation Method 1

coating a surface of the inorganic layer with a bifunctional molecule comprising a functional group having an affinity for a nanocrystal at one end of the molecule, and a functional group having an affinity for the inorganic layer at the other end of the molecule

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 2

a functional group having an affinity for a nanocrystal at one end of the molecule, and a functional group having an affinity for the inorganic layer at the other end of the molecule

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS8053059B2Substrate for patterning and method for forming a pattern of nanocrystals using the same
Publication Date: 2011.11.08 SAMSUNG ELECTRONICS CO LTD
  • US8053059B2 patent drawing
  • US8053059B2 patent drawing
  • US8053059B2 patent drawing

AI summary

Provided is a substrate for forming a pattern comprising an inorganic layer having a modified surface, wherein the modified surface is formed by coating a surface of the inorganic layer with a bifunctional molecule comprising a functional group having an affinity for a nanocrystal at one end of the molecule and a functional group having an affinity for the inorganic layer at the other end of the molecule. A method for forming a pattern of nanocrystals is also provided.