Bifunctional Stent with Breakable Cover for Bifurcation Sites

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Solution Overview

Problem

Current stents designed for straight arteries are inadequate for bifurcation sites, leading to challenges such as stent deformations, strut fractures, and increased risk of periprocedural myocardial infarction due to complex vessel geometry and blood flow changes at bifurcation sites.

Innovation Solution

A bifunctional expandable stent with a balloon-expandable body portion and a self-expandable trumpet portion, where a breakable cover maintains the trumpet portion in a compressed state until the balloon expands to a critical diameter, allowing the trumpet to self-expand and secure the bifurcation site.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a straight tubular stent is used, then the stent structure is simple and easy to manufacture, but it cannot adequately cover bifurcation sites and causes stent deformations

Engineering Contradiction:
Improvestent structure simplicityVSAvoidstent coverage adequacy
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The stent is divided into two functional segments: a balloon-expandable body portion and a self-expandable trumpet portion. This segmentation allows each portion to be optimized for its specific function - the body portion provides structural support while the trumpet portion enables adequate coverage of the bifurcation site without causing deformations

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stent combines two expansion mechanisms (balloon-expandable and self-expandable) in a single device, making it universally applicable to bifurcation sites while maintaining manufacturing feasibility through modular design

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a bifurcation stent with trumpet portion is used, then the stent coverage is adequate, but the device complexity increases

Engineering Contradiction:
Improvestent coverage adequacyVSAvoidstent structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By segmenting the stent into distinct functional portions with different expansion characteristics, the complexity is managed through clear functional separation rather than a single complex mechanism, achieving adequate coverage while controlling overall device complexity

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the trumpet portion is self-expandable, then the stent can adapt to complex anatomies, but it requires a breakable cover mechanism increasing device complexity

Engineering Contradiction:
Improveanatomy adaptation capabilityVSAvoidcover mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The breakable cover is pre-positioned over the trumpet portion to maintain compression during delivery. The cover is designed to break at a predetermined point during balloon inflation, automatically enabling self-expansion without requiring additional complex control mechanisms

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The breakable cover acts as an intermediary element that temporarily constrains the trumpet portion during delivery and then automatically releases it through a simple breakage mechanism, enabling anatomy adaptation without complex active control

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If two dedicated stents are used for branches, then the coverage is complete, but the procedure complexity and risk increase

Engineering Contradiction:
Improvebranch coverage completenessVSAvoidprocedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the functions of two separate stents (body stent and branch stent) into a single integrated bifurcation stent with a trumpet portion that naturally extends into the branch, completing coverage while simplifying the procedure to a single-device deployment

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bifunctional stent effectively expands to cover bifurcation sites, reducing the risk of stent deformations and strut fractures, while providing optimal coverage and safety by self-expanding to fit complex anatomies.

Implementation Method 1

inflation of the balloon expands the balloon-expandable body portion and expands the self-expandable trumpet portion to a critical diameter

Methodology Applied
Scientific EffectElastic expansion: Elasticity

Implementation Method 2

at which the breakable cover breaks to allow the self-expandable trumpet portion to self-expand

Methodology Applied
Scientific EffectFracture: Fracture Mechanics

Implementation Method 3

the self-expandable trumpet portion is constructed of a second metal or metal alloy and has a fixed end connected to the proximal end of the balloon-expandable body portion and a free end, the self-expandable trumpet portion is compressible thereby forming a compressed trumpet

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Implementation Method 4

allow the self-expandable trumpet portion to self-expand

Methodology Applied
Scientific EffectElastic recovery: Elasticity

Data Source

PatentUS11672683B2Bifunctional balloon-expandable and self-expandable stent
Publication Date: 2023.06.13 NAT GUARD HEALTH AFFAIRS
  • US11672683B2 patent drawing
  • US11672683B2 patent drawing
  • US11672683B2 patent drawing

AI summary

A bifunctional expandable stent delivery assembly having a bifunctional expandable stent, a breakable cover, and a balloon. The bifunctional expandable stent has a balloon-expandable body portion and a self-expandable trumpet portion. The breakable cover fits over only the self-expandable trumpet portion and prevents self-expansion. The balloon is used to expand the balloon-expandable portion, which breaks the breakable cover and allows the self-expandable trumpet portion to self-expand. A method of stenting a patient using the bifunctional expandable stent delivery assembly is also provided.