Bifurcated Stent Graft Deployment System with Variable Core

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Solution Overview

Problem

Current medical device deployment systems face challenges in accommodating complex deployment modes, such as steering and multiple stage deployment, while maintaining ease of use and reducing delivery mechanism profiles for treating aortic diseases effectively.

Innovation Solution

A deployment system for bifurcated stent grafts comprising a sheath with a tubular wall and a core member with varying diameters, which constrains the stent graft in a delivery configuration, providing enhanced column strength to prevent axial crumpling during deployment, and allows for controlled expansion and removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional delivery system is used for bifurcated stent grafts, then the device can be delivered to the treatment site, but the system cannot accommodate complex deployment modes such as steering and multiple stage deployment

Engineering Contradiction:
Improvedeployment modesVSAvoiddelivery system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The delivery system is divided into distinct functional segments: a sheath for constraining the stent graft, a core member with varying diameters for structural support, and a delivery catheter for navigation. This segmentation allows each component to be optimized for specific functions while working together to enable complex deployment modes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The core member features varying diameters along its length, creating dynamic structural properties that allow the system to adapt during deployment. The different diameter sections provide differential support and flexibility, enabling steering and multiple stage deployment while maintaining overall system control.

Inventive Principle:
Principle #15Dynamics

2Length of moving object

If the delivery mechanism profile is reduced for better vascular access, then ease of delivery is improved, but the system may lack sufficient structural support during deployment

Engineering Contradiction:
Improvedelivery mechanism profileVSAvoidcolumn strength
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The core member is nested within the sheath, with the core member's varying diameter sections providing internal structural support while the sheath provides external constraint. This nested configuration maximizes structural strength within a minimized profile, allowing the delivery mechanism to remain compact while maintaining adequate column strength during deployment.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Volume of moving object

If the stent graft is constrained in a compact delivery configuration, then delivery profile is reduced, but the system may be prone to axial crumpling during deployment

Engineering Contradiction:
Improvedelivery configuration volumeVSAvoidaxial stability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The delivery system combines the sheath material and core member material to create a composite structural system. The sheath provides external constraint while the core member provides internal scaffolding, together forming a composite structure that resists axial crumpling while maintaining compact delivery configuration. The varying diameter sections of the core member provide differential rigidity to prevent buckling.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20230293326A1Delivery and deployment systems for bifurcated stent grafts
Publication Date: 2023.09.21 WL GORE & ASSOC INC
  • US20230293326A1 patent drawing
  • US20230293326A1 patent drawing
  • US20230293326A1 patent drawing

AI summary

A system for endoluminal delivery of a medical device, wherein the medical device includes a bifurcated stent graft having a trunk, a first leg and a second leg shorter than the first leg. The system includes a sheath having a tubular wall having a cylindrical inner surface defining a lumen for receiving the stent graft therein to constrain the stent graft toward a delivery configuration suitable for endoluminal delivery, and a generally cylindrical core member extending through the lumen. The core member has a first annular surface for engaging an end of the first leg. The core has a second annular surface for engaging an end of the second leg while at least the end of the second leg remains constrained by the sheath.