Biguanide-Bonded Cellulose Sponge for Lasting Antimicrobial Action

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Solution Overview

Problem

Cellulose sponges are prone to bacterial and mold growth during use due to their moist environment, as the antimicrobial agents used in storage become inactive or rinse out, posing health concerns in kitchens and bathrooms.

Innovation Solution

Incorporating biguanide as an antimicrobial agent at a concentration of at least 0.02% by dry weight, which bonds with the cellulose sponge material and remains active despite repeated washings, significantly reducing microbial growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional antimicrobial agents are used in cellulose sponge packaging, then microorganism growth is prevented during storage, but the antimicrobial effect is lost during use due to rinsing out or inactivation

Engineering Contradiction:
Improveantimicrobial effectivenessVSAvoidduration of antimicrobial activity
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the chemical parameters of the antimicrobial agent by using biguanide compounds with specific molecular structures and concentrations (at least 0.02% by dry weight). This chemical parameter change enables the antimicrobial agent to maintain effectiveness through repeated rinsing cycles, resolving the contradiction between initial antimicrobial protection and long-term durability during use.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure by combining biguanide antimicrobial agents with cellulose sponge material. The biguanide becomes integrated into the sponge matrix, forming a composite material where the antimicrobial agent is retained within the sponge structure during use, thereby maintaining antimicrobial effectiveness throughout the sponge's service life.

Inventive Principle:
Principle #40Composite materials

2Reliability

If biguanide is used at sufficient concentration to provide lasting antimicrobial effect, then microbial growth is dramatically reduced, but the complexity of achieving and maintaining proper concentration increases

Engineering Contradiction:
Improveantimicrobial effectivenessVSAvoidcomplexity of concentration control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-saturating the cellulose sponge with biguanide solution at the required concentration (at least 0.02% by dry weight) before the sponge is put into service. This preliminary saturation ensures that the sponge contains sufficient biguanide to maintain antimicrobial effectiveness throughout its useful life, eliminating the need for complex concentration control mechanisms during use.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of biguanide achieves a three log reduction in microorganism growth even after 100 cycles of rinsing and wringing, providing a lasting antimicrobial effect and enhancing public health safety.

Implementation Method 1

the cationic functionality of biguanide bonds with anionic functionality of cellulose sponge material thereby not only retaining the biguanide in place

Methodology Applied
Scientific EffectCationic-anionic bonding: Ion Repulsion/Attraction

Implementation Method 2

biguanide used in sufficient concentration provides remarkable, lasting results... there remains a dramatic reduction in microbial growth within the cellulose sponge

Methodology Applied
Scientific EffectAntimicrobial action: Preservative

Data Source

PatentUS8304454B2Antimicrobial cellulose sponge and method of making
Publication Date: 2012.11.06 3M INNOVATIVE PROPERTIES CO
  • US8304454B2 patent drawing
  • US8304454B2 patent drawing
  • US8304454B2 patent drawing

AI summary

Biguanide bonded within a cellulose sponge inhibits or prevents the growth of microorganisms such as bacteria, mold, and fungus within the cellulose sponge over the useful life of the cellulose sponge.