Backside Illuminated Image Sensor Pixel Isolation Grooves

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Solution Overview

Problem

Backside illuminated CMOS image sensors face challenges due to partial obstruction of pixel areas by metalization and polysilicon features on the front side, leading to reduced light sensitivity and increased cross-talk between pixels, which affects color fidelity and introduces noise.

Innovation Solution

A deep-groove isolation structure is formed by etching into the backside of the substrate using a chemical solution, such as KOH or TMAH, to separate pixels and prevent electron-hole pair diffusion, enhancing the barrier between pixels and reducing cross-talk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a backside illuminated structure is used to improve light sensitivity, then light sensitivity is improved, but cross-talk between pixels increases

Engineering Contradiction:
Improvelight sensitivityVSAvoidcross-talk between pixels
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The pixel array is divided into individually isolated photodiode regions separated by deep isolation grooves. These grooves physically segment the continuous substrate into discrete pixel units, preventing electron-hole pair diffusion between adjacent pixels while maintaining full light sensitivity from the backside illumination.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The isolation structure is applied locally at the boundaries between pixels rather than uniformly across the entire substrate. The deep isolation grooves are positioned specifically where needed to block carrier diffusion between pixels, while the bulk photodiode regions maintain their light-sensitive properties.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If deep isolation grooves are etched to reduce cross-talk, then cross-talk is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvecross-talk between pixelsVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The complex multi-step isolation process is replaced by a single wet chemical etching step using KOH or TMAH solutions. This chemical etching method automatically forms the isolation grooves based on crystallographic planes, eliminating the need for multiple mechanical or photolithographic steps while achieving the same cross-talk reduction effect.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The etching process parameters (chemical solution type, temperature, concentration) are optimized to achieve self-aligned deep groove formation. By controlling these parameters, the isolation structures are formed with precise depth and orientation without requiring complex masking or multiple etching steps.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The deep-groove isolation structure effectively reduces cross-talk and noise, improving the sensitivity and color fidelity of the image sensor by preventing light leakage and electron-hole pair diffusion between pixels.

Implementation Method 1

An isolation structure is formed by etching into the backside of the substrate using a chemical solution to separate the second pixel from the first pixel

Methodology Applied
Scientific EffectChemical etching:

Data Source

PatentUS9054004B2Pixel isolation structures in backside illuminated image sensors
Publication Date: 2015.06.09 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9054004B2 patent drawing
  • US9054004B2 patent drawing
  • US9054004B2 patent drawing

AI summary

Systems and methods are provided for fabricating a backside illuminated image sensor including an array of pixels. An example image sensor includes a first pixel, a second pixel, and an isolation structure. The first pixel is disposed in a front side of a substrate and is configured to generate charged carriers in response to light incident upon a backside of the substrate. The second pixel is disposed in the front side of the substrate and is configured to generate charged carriers in response to light incident upon the backside of the substrate. The isolation structure is disposed to separate the second pixel from the first pixel, and extends from the backside of the substrate toward the front side of the substrate. The isolation structure includes a sidewall substantially vertically to the front side of the substrate.