Bilateral Expansion Intervertebral Fusion Device

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Solution Overview

Problem

Conventional intervertebral body fusion devices often limit expansion to a single direction, restricting orientation and inducing scoliotic angles, and require complex mechanical systems that leave limited space for fusion grafts and complicate surgical implementation.

Innovation Solution

An expandable intervertebral body fusion device with simultaneous bilateral expansion capabilities, featuring flexible arms and slidable wedges that increase device size, allowing for orientation in various directions and reducing foraminal compression, while maintaining a stable motion segment for fusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional single-direction expansion is used, then device orientation is restricted, but device complexity is reduced

Engineering Contradiction:
Improvedevice orientation capabilityVSAvoidmechanical system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device is divided into multiple independent expansion mechanisms: a first wedge for uniaxial expansion and a second wedge for bilateral expansion. Each wedge operates independently to expand the cage in different directions, allowing versatile orientation capability while keeping each individual mechanism relatively simple

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second wedge is positioned within the cage structure and interacts with the branches internally. The nested arrangement of wedges within the cage allows multiple expansion functions to be integrated without proportionally increasing external device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If complex mechanical systems are used for expansion, then expansion capability is improved, but space for fusion grafts is reduced

Engineering Contradiction:
Improveexpansion capabilityVSAvoidspace for fusion grafts
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The expansion mechanisms (wedges and ramps) are extracted as separate, movable components rather than being integrated into the main cage body. This allows the wedges to be positioned in specific locations that minimize encroachment on the internal volume available for fusion grafts while still providing effective expansion capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The wedge and ramp system provides dynamic expansion capability where the mechanical components move and adjust during the expansion process. This dynamic mechanism achieves the required expansion function without requiring a permanently complex structural framework that would permanently reduce graft space

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If flat-shaped cages are used, then bearing angle between vertebrae is improved, but surgical implementation is complicated

Engineering Contradiction:
Improvebearing angle stabilityVSAvoidsurgical implementation ease
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The cage is designed with pre-formed branches and integrated ramp structures that are prepared in advance during manufacturing. These preliminary structural features enable the flat-shaped cage to achieve proper bearing angle stability while allowing for simpler surgical insertion, as the orientation-critical features are already configured before implantation

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides increased stability and flexibility in spinal fusion, allowing for direct lateral approaches and reducing stress on the arms, thereby enhancing clinical utility and surgical options.

Implementation Method 1

A wedge is configured to fit within the cage and move in a lateral direction upon the urging of a spacer-advancing instrument

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

which flexes the arms and increases the effective size of the device

Methodology Applied
Scientific EffectElastic Deformation: Deformation

Data Source

PatentUS10945857B2Bilaterally expanding intervertebral body fusion device
Publication Date: 2021.03.16 WENZEL SPINE
  • US10945857B2 patent drawing
  • US10945857B2 patent drawing
  • US10945857B2 patent drawing

AI summary

An embodiment includes an expandable intervertebral body fusion device with two expansion wedges within a generally hollow main body. After implantation into the intervertebral disc space, the expansion wedges are simultaneously moved from the center of the device toward the ends, which flexes the arms of the cage and increases the size of the implant. This expansion stabilizes the device in the disc space and increases the disc height, thereby reducing foraminal compression of spinal nerves and creating a stable motion segment for eventual fusion. Other embodiments are described herein.