Bill Processor Circulation Path Compact Design

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Solution Overview

Problem

Conventional bill processors are bulky due to their cylindrical circulation conveyance sections, leading to increased depth size and higher jamming probabilities, as well as poor maintainability, especially when trying to accommodate connection conveyance paths with tight curves.

Innovation Solution

A bill processor design featuring a circulation conveyance path with alternating linear and curved sections, allowing for a more compact layout and improved freedom in component arrangement, reducing the device's depth and enhancing maintainability by eliminating the need for restrictive cylindrical shapes and tight curves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a cylindrical circulation conveyance section is used, then the bill can be circulated continuously, but the depth size of the bill processor increases

Engineering Contradiction:
Improvebill circulation capabilityVSAvoiddepth size
Core Design Contradiction:
ProductivityVSLength of stationary object

Solution Approach 1:

The patent replaces the conventional cylindrical circulation conveyance section with a curved conveyance path that has a gentler curvature radius. This allows the bill to circulate continuously while reducing the depth size required for the circulation path, as the gentler curve enables a more compact arrangement of the conveyance components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Volume of moving object

If a connection conveyance path with a tight curve is used, then the space utilization is improved, but the probability of bill jamming increases

Engineering Contradiction:
Improvespace utilizationVSAvoidbill conveyance reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent applies a gentler curve radius to the connection conveyance path between the circulation conveyance section and the bill storage/dispensing units. This gentler curvature reduces the likelihood of bill jamming while still achieving efficient space utilization through optimized layout of the conveyance components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Device complexity

If the circulation conveyance section is stored in the conveyance section, then the structure is compact, but the conveyance path has poor maintainability

Engineering Contradiction:
Improvestructural compactnessVSAvoidconveyance path maintainability
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The patent divides the conveyance system into separate functional sections: the circulation conveyance section and the connection conveyance paths. This segmentation allows the circulation section to be compactly integrated while maintaining accessible connection paths that can be easily maintained and repaired without disassembling the entire system.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240290160A1Bill processor
Publication Date: 2024.08.29 ASAHI SEIKO CO LTD
  • US20240290160A1 patent drawing
  • US20240290160A1 patent drawing
  • US20240290160A1 patent drawing

AI summary

A bill processor includes a circulation conveyance path that can convey a bill to enable circulation thereof. In the circulation conveyance path, a first linear conveyance path and a second linear conveyance path are arranged to oppose each other, upper portions thereof are connected by a first curved conveyance path, and lower portions thereof are connected by a second curved conveyance path. By forming the circulation conveyance path in a rounded rectangular shape in a side view, the bill processor can be downsized in a depth direction. Each functional unit connected to the first linear conveyance path or the second linear conveyance path has a constant entry angle, at which the bill enters/exits the circulation conveyance path. In this way, the bill is conveyed stably.