Bimetallic Spring Valve for Turbine Cooling Airflow Control
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Solution Overview
Problem
Gas turbine engine components face inefficiency due to excessive compressor bleed air usage, as they are designed to handle maximum operating temperatures, leading to decreased engine efficiency during most of their operating time when temperatures are lower.
Innovation Solution
A thermally driven spring valve using a bimetallic sheet with varying coefficients of thermal expansion is integrated into the stator vane, allowing for temperature-dependent regulation of coolant flow, adjusting airflow based on temperature conditions to optimize cooling capacity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If compressor bleed air flow is increased to ensure part survival at maximum operating temperature, then reliability is improved, but engine efficiency deteriorates during majority of operating time
Solution Approach 1:
The patent applies a thermally driven spring valve that dynamically adjusts the coolant flow area based on temperature conditions. The valve transitions from a static flow restriction to a dynamic control mechanism that responds to thermal conditions, allowing the system to optimize coolant flow in real-time rather than maintaining a fixed conservative setting throughout all operating conditions.
Solution Approach 2:
The invention changes the flow area parameter dynamically through temperature-dependent actuation of the spring valve. As temperature increases, the valve opens to increase coolant flow; as temperature decreases, the valve closes to reduce flow. This parameter change allows the system to adapt coolant flow to actual thermal demands, resolving the contradiction between ensuring adequate cooling at maximum temperature and minimizing energy loss during normal operation.
2Loss of energy
If a thermally driven spring valve is added to dynamically control coolant flow, then engine efficiency is improved, but device complexity increases
Solution Approach 1:
The spring valve is thermally driven, meaning it uses the thermal energy already present in the system to actuate itself. The valve responds automatically to temperature changes without requiring external control systems, sensors, or power sources. This self-service approach allows dynamic flow control while minimizing the addition of complex external control mechanisms.
Solution Approach 2:
The invention replaces potential complex mechanical or electronic control systems with a thermally actuated spring mechanism. The thermal energy directly drives the spring valve to open or close, substituting what could have been a complex controlled system with a simpler passive thermal-mechanical response that achieves the same flow regulation function.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution dynamically controls coolant flow, reducing unnecessary airflow and enhancing engine efficiency by matching cooling capacity with operating temperature conditions, thereby improving overall engine performance.
Implementation Method 1
a bimetallic sheet comprising one or more finger portions, each having a curvature vector... the bimetallic sheet has a coefficient of thermal expansion of between about 0.6 × 10 -6
Implementation Method 2
the first finger portion has a first coefficient of thermal expansion and the second finger portion has a second coefficient of thermal expansion, the first coefficient of thermal expansion being different from the second coefficient of thermal expansion
Implementation Method 3
Static vane airfoils and other turbine parts may incorporate a cooling circuit which passes coolant, typically compressor bleed air, through the surface of the airfoil and into the turbine gas path
Data Source
Figure 1
Figure 2A
Figure 2B
AI summary
A thermally driven spring valve (300; 400; 500) for turbine gas path parts is disclosed herein. The thermally driven spring valve (300; 400; 500) includes a bimetallic sheet (301; 402; 502) comprising a base (302), a first finger portion (304) extending from the base (302) and a second finger portion (306) extending from the base (302), the first finger portion (304) having a first curvature vector (316) and the second finger portion (306) having a second curvature vector (318), wherein an exterior surface (307) extends from the base (302) through the first finger portion (304) and the second finger portion (306) and an interior surface (308) extends from the base (302) through the first finger portion (304) and the second finger portion (306), wherein the exterior surface of the first finger portion (310) is disposed proximate the interior surface (308) of the base (302) and wherein the exterior surface of the second finger portion (312) is disposed proximate the interior surface (308) of the base (302). A thermally driven spring valve (300; 400; 500) may include perforations (314) through a finger portion (310, 312).