Bimodal Lithium Titanium Oxide Anode for High-Rate Battery

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Solution Overview

Problem

Lithium titanium oxide anode active materials for lithium secondary batteries face challenges in achieving high rate capability and high electrode density while maintaining adhesion to the electrode, with existing materials either degrading charge and discharge characteristics or requiring excessive binders that reduce energy density.

Innovation Solution

A bimodal type anode active material comprising a mixture of first primary particles and secondary particles, with a weight ratio of 5:95 to 50:50, where the primary particles fill pores between secondary particles, improving adhesion and rate capability while reducing binder usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If LTO is composed of primary particles with small diameter (300 nm or less) to improve high rate capability, then charge and discharge characteristics are improved, but adhesion to electrode deteriorates and binder usage increases

Engineering Contradiction:
Improvecharge and discharge rateVSAvoidadhesion to electrode
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The invention segments the particle system into two distinct size classes: primary particles (300 nm or less) for high rate capability and secondary particles (1-10 μm) for adhesion. This segmentation allows each particle type to fulfill its specific function without compromise, resolving the contradiction between speed and strength

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a composite particle system combining primary and secondary LTO particles in a bimodal distribution. The composite structure leverages the advantages of both particle sizes: small particles provide fast ion transport while large particles provide mechanical stability and adhesion, eliminating the need for excessive binder

Inventive Principle:
Principle #40Composite materials

2Strength

If secondary particles are formed by agglomeration of primary particles to improve adhesion, then adhesion to electrode is improved, but binder amount increases reducing energy density

Engineering Contradiction:
Improveadhesion to electrodeVSAvoidbinder amount
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The secondary particles serve as self-adhesive structures through their larger size and inherent surface properties, reducing dependence on external binder materials. The bimodal particle system allows secondary particles to provide mechanical anchoring to the electrode substrate without requiring proportionate amounts of binder, thus serving the adhesion function autonomously

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the particle size parameter to create secondary particles in the 1-10 μm range, which naturally provide improved adhesion characteristics. This parameter change reduces the specific surface area compared to purely nanoscale particles, thereby reducing the required binder amount while maintaining or improving adhesion

Inventive Principle:
Principle #35Parameter changes

3Speed

If primary particles with large specific surface area are used to improve high rate capability, then charge and discharge characteristics are improved, but process limitations occur during slurry preparation

Engineering Contradiction:
Improvecharge and discharge rateVSAvoidslurry preparation process
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The invention segments the particle population into primary and secondary particles, where primary particles provide the high surface area needed for fast kinetics and secondary particles provide easier processability. This segmentation allows the slurry preparation process to handle the mixture more effectively than purely nanoscale particles while preserving the high rate capability benefits

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP2712009B1Bimodal-type anode active material and lithium secondary battery including same
Publication Date: 2019.09.11 LG CHEM LTD
  • EP2712009B1 patent drawingFigure 1~2
  • EP2712009B1 patent drawingFigure 3
  • EP2712009B1 patent drawing

AI summary

Provided is an anode active material including a compound of Chemical Formula 1 below that may realize a high-density electrode and may simultaneously improve adhesion to the electrode and high rate capability, wherein the compound of Chemical Formula 1 includes first primary particles and secondary particles, and a ratio of the first primary particles to the secondary particles is in a range of 5:95 to 50:50:         [Chemical Formula 1]     LixMyOz where M is any one independently selected from the group consisting of titanium (Ti), tin (Sn), copper (Cu), lead (Pb), antimony (Sb), zinc (Zn), iron (Fe), indium (In), aluminum (Al), and zirconium (Zr) or a mixture of two or more thereof; and x, y, and z are determined according to an oxidation number of M.