Binary Multi-Leaf Collimator Drive for Real-Time Tumor Tracking

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Solution Overview

Problem

Existing radiation therapy systems struggle to accurately irradiate tumor tissue in real-time due to changes in tumor geometry and patient anatomy, leading to potential exposure of non-tumorous tissue during treatment sessions.

Innovation Solution

A high-bandwidth multi-leaf collimator system with rapid leaf movement mechanisms, such as cam-based, spring-based, fluid-power, and electromagnetic systems, capable of transitioning leaves between open and closed states in less than 10 milliseconds, allowing for precise radiation delivery based on real-time tumor data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional multi-leaf collimators are used with standard leaf movement mechanisms, then the system structure is simpler and more reliable, but the leaf transition time is too long (greater than 10 ms) to achieve real-time radiation delivery based on detected tumor emissions

Engineering Contradiction:
Improveleaf transition speedVSAvoidcollimator mechanism complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The collimator is divided into multiple independently controllable leaves, each capable of moving between open and closed positions. This segmentation allows selective radiation blocking of specific beamlets while maintaining overall system functionality, enabling real-time adaptation to tumor position changes without requiring complete system redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The collimator transitions from a static configuration to a dynamic system where leaves can rapidly move between positions. The drive mechanisms (cam-based, spring-based, fluid-power, or electromagnetic) enable leaves to transition in less than 10 ms, allowing the system to adapt to real-time tumor position changes detected by emission imaging.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If treatment plans are devised in advance based on tumor images, then the treatment plan can be thoroughly designed and optimized, but the plan cannot account for changes in tumor geometry and patient anatomy during the treatment session

Engineering Contradiction:
Improvereal-time adaptation to tumor changesVSAvoidlatency between emission detection and radiation application
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system performs preliminary detection of tumor emissions using gamma cameras or PET detectors to determine tumor position before radiation delivery. This preliminary action allows the control system to pre-calculate the appropriate leaf positions needed to target the tumor, minimizing the time delay between detection and treatment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements a feedback loop where tumor emissions are continuously detected, leaf positions are adjusted based on detected tumor position, and radiation is delivered in real-time. This closed-loop control enables the system to adapt to tumor position changes during treatment, maintaining precision without significant latency.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If the collimator leaves are made with high-Z materials throughout the entire leaf structure, then the radiation shielding effectiveness is maximized, but the leaf weight increases making rapid movement difficult

Engineering Contradiction:
Improveradiation shielding effectivenessVSAvoidcollimator leaf weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

High-Z materials are applied selectively only to the portions of the leaves that require radiation shielding (the radiation-attenuating portions), while other portions use lighter materials. This local application of high-Z materials maintains adequate radiation protection while significantly reducing overall leaf weight, enabling faster acceleration and positioning.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The leaves are constructed as composite structures combining high-Z radiation-attenuating materials with lighter structural materials. This composite approach provides the necessary radiation shielding effectiveness while keeping the overall leaf mass low enough to achieve the required transition speeds of less than 10 ms.

Inventive Principle:
Principle #40Composite materials

4Loss of time

If the collimator is designed for high-speed operation with reduced leaf weight, then the leaf transition time is reduced to enable real-time tracking, but the radiation shielding capability may be compromised

Engineering Contradiction:
Improveleaf transition timeVSAvoidradiation shielding capability
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The leaf design concentrates high-Z shielding materials only in the regions that require radiation attenuation, rather than uniformly distributing them throughout the entire leaf structure. This localized shielding approach maintains adequate protection capability while minimizing overall leaf mass, enabling transition times of less than 10 ms.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The leaves utilize composite construction with high-Z materials strategically positioned to provide radiation shielding where needed, combined with lighter structural materials for the remaining portions. This composite design achieves the necessary balance between shielding capability and rapid movement performance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and timely radiation application to tumor sites, reducing exposure to healthy tissue and shortening treatment sessions by compensating for tumor and patient movements.

Implementation Method 1

a spring system coupled to the leaf shaft and configured to apply forces along a longitudinal axis of the leaf shaft

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

an actuator system coupled to the leaf shaft... The actuator system may comprise a first configuration where the leaf is retained in the first location and a second configuration where the leaf is retained in the second location

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnetic Induction

Data Source

PatentEP3308381B1High bandwidth binary multi-leaf collimator design
Publication Date: 2026.03.18 REFLEXION MEDICAL INC
  • EP3308381B1 patent drawingFigure 1
  • EP3308381B1 patent drawingFigure 2
  • EP3308381B1 patent drawingFigure 3A

AI summary

Described herein are multi-leaf collimators that comprise leaf drive mechanisms. The leaf drive mechanisms can be used in binary multi-leaf collimators used in emission-guided radiation therapy. One variation of a multi-leaf collimator comprises a pneumatics-based leaf drive mechanism. Another variation of a multi-leaf collimator comprises a spring-based leaf drive mechanism having a spring resonator.