Binary Nanocrystalline Alloy Stability Prediction Model

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Solution Overview

Problem

Current models for predicting the stability of nanocrystalline alloys are incomplete as they primarily focus on grain growth suppression, neglecting the equally important factor of phase separation, which can lead to instability even if the nanocrystalline state is more stable than a coarse-grained alloy of the same composition.

Innovation Solution

A method and model that determine at least two thermodynamic parameters associated with grain growth and phase separation to identify the stable phase of a binary alloy, including stable, metastable, and non-nanocrystalline phases, using a nanocrystalline stability map that delineates regions based on these parameters to predict the stability against both grain growth and phase separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If solute atoms are added to stabilize nanocrystalline structure against grain growth, then grain boundary energy is reduced and grain growth is suppressed, but phase separation may occur leading to instability

Engineering Contradiction:
Improvegrain size stabilityVSAvoidphase separation stability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies parameter changes by considering multiple thermodynamic parameters (enthalpy of mixing, enthalpy of segregation, grain boundary energy, solute concentration) simultaneously to predict stable nanocrystalline alloy compositions. By changing the approach from single-parameter to multi-parameter analysis, the model can identify compositions that are stable against both grain growth and phase separation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses preliminary action by developing a predictive computational model that identifies stable nanocrystalline alloy compositions before experimental synthesis. The model calculates thermodynamic parameters and predicts stability regions, allowing researchers to select optimal compositions in advance, avoiding trial-and-error experimentation

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If existing analytical models are used to evaluate nanocrystalline stability, then grain size stability can be assessed, but phase separation stability cannot be evaluated

Engineering Contradiction:
Improvegrain size measurementVSAvoidstability evaluation scope
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent implements universality by creating a unified thermodynamic model that simultaneously evaluates both grain size stability and phase separation stability. The model integrates multiple functions: calculating grain boundary energy, assessing segregation effects, predicting phase separation tendency, and identifying stable composition regions, making it a versatile tool for comprehensive nanocrystalline alloy stability evaluation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the identification of stable nanocrystalline phases and the prediction of alloy systems that are stable against both grain growth and phase separation, providing a comprehensive understanding of nanocrystalline stability beyond grain size changes.

Implementation Method 1

The mechanism for this improvement in stability has been proposed to involve the reduction of grain boundary energy through the segregation of solute atoms to the grain boundaries

Methodology Applied
Scientific EffectGrain boundary segregation: Adsorption

Implementation Method 2

a potentially equally important stability is that with respect to phase separation

Methodology Applied
Scientific EffectPhase separation: Phase Change

Data Source

PatentUS11650193B2Stable binary nanocrystalline alloys and methods of identifying same
Publication Date: 2023.05.16 MASSACHUSETTS INST OF TECH
  • US11650193B2 patent drawing
  • US11650193B2 patent drawing
  • US11650193B2 patent drawing

AI summary

Identifying a stable phase of a binary alloy comprising a solute element and a solvent element. In one example, at least two thermodynamic parameters associated with grain growth and phase separation of the binary alloy are determined, and the stable phase of the binary alloy is identified based on the first thermodynamic parameter and the second thermodynamic parameter, wherein the stable phase is one of a stable nanocrystalline phase, a metastable nanocrystalline phase, and a non-nanocrystalline phase. In different aspects, an enthalpy of mixing of the binary alloy may be calculated as a first thermodynamic parameter, and an enthalpy of segregation of the binary alloy may be calculated as a second thermodynamic parameter. In another example, a diagram delineating a plurality of regions respectively representing different stable phases of at least one binary alloy is employed, wherein respective regions of the plurality of regions are delineated by at least one boundary determined as a function of at least two thermodynamic parameters associated with grain growth and phase separation of the at least one binary alloy.