Binary Refrigerant Blend for Low-GWP Counterflow Heat Transfer

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Solution Overview

Problem

Current refrigerants, such as HFC-134a and R-404A, have high Global Warming Potential (GWP) and pressure issues, while alternatives like carbon dioxide face implementation challenges, necessitating the development of low GWP and ozone-depleting potential (ODP) heat transfer fluids for efficient refrigeration and air conditioning systems.

Innovation Solution

Binary compositions of 2,3,3-tetrafluoropropene and difluoromethane are used as heat transfer fluids in compression refrigeration systems, particularly in counter-current and cross-current modes, offering zero ODP and low GWP, with azeotropic ratios of 70-90% 2,3,3-tetrafluoropropene and 10-30% difluoromethane, suitable for high-temperature applications and existing compressor compatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If HFC-134a is used as refrigerant to replace CFC-12, then ozone layer protection is improved, but global warming potential increases

Engineering Contradiction:
Improveozone layer depletionVSAvoidglobal warming potential
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by using a binary mixture of HFO-1234yf and HFC-32 with specific weight ratios (30-70% HFO-1234yf and 70-30% HFC-32), achieving both low GWP and zero ODP simultaneously, thus resolving the contradiction between ozone protection and climate protection

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite refrigerant system by combining two different hydrofluorocarbon compounds (HFO-1234yf and HFC-32) in specific proportions, where the synergistic effect of the mixture achieves properties that neither component alone could provide, specifically low GWP and zero ODP

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If carbon dioxide is used as refrigerant to achieve low GWP, then global warming potential is reduced, but operating pressure increases

Engineering Contradiction:
Improveglobal warming potentialVSAvoidoperating pressure
Core Design Contradiction:
Object-generated harmful factorsVSStress or pressure

Solution Approach 1:

The patent introduces HFO-1234yf/HFC-32 binary mixture as an intermediary refrigerant that bridges the gap between CO2's low GWP advantage and conventional refrigerants' moderate pressure requirements, achieving low GWP without the extremely high operating pressures of CO2 systems

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If R-404A is used as refrigerant for high-temperature applications, then temperature range is improved, but global warming potential increases

Engineering Contradiction:
Improveheating temperatureVSAvoidglobal warming potential
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the refrigerant composition parameters by selecting HFO-1234yf and HFC-32 with appropriate weight ratios, achieving a GWP of less than 150 while maintaining the capability to reach heating temperatures of 95°C, thus resolving the contradiction between temperature performance and environmental impact

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These binary compositions provide a higher coefficient of performance (COP) than current refrigerants, are stable, and can replace R-404A and R-407C, with existing compressors, while maintaining efficiency and reducing energy consumption in various air conditioning and refrigeration applications.

Implementation Method 1

a heat exchanger is a device that transfers thermal energy from one fluid to another without mixing them. The heat flows through the exchange surface that separates the fluids.

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

The two fluids are arranged parallel but flow in opposite directions: counter-current (counter-current) flow

Methodology Applied
Scientific EffectCounter-current flow: Convection

Implementation Method 3

a compressor, condenser, expansion valve, and evaporator, and a device inside the closed loop for measuring the system's internal pressure

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

a compressor, condenser, expansion valve, and evaporator, and a device inside the closed loop

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 5

a compressor, condenser, expansion valve, and evaporator

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentEP2475734B1Binary refrigerating fluid
Publication Date: 2021.04.07 ARKEMA FRANCE SA
  • EP2475734B1 patent drawing
  • EP2475734B1 patent drawing
  • EP2475734B1 patent drawing

AI summary

The invention relates to binary compositions of 2,3,3,3-tetrafluoropropene and difluoromethane, and especially to the uses thereof as a heat transfer fluid in compression systems with exchangers operating in counterflow mode or in split flow mode with counterflow tendency. The invention also relates to a heat transfer method.