Binder Composition for Lithium-Ion Battery Electrodes

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Solution Overview

Problem

Existing electrical storage device electrode binder compositions fail to achieve a balance between oxidation resistance and adhesion, leading to deteriorated charge-discharge characteristics and storage stability, particularly in lithium-ion batteries.

Innovation Solution

An electrical storage device electrode binder composition is developed, comprising polymer alloy particles formed from interpenetrating polymer networks (IPN) or diene polymer particles with specific repeating units, including vinylidene fluoride, tetrafluoropropylene, and unsaturated carboxylic acid esters, along with a carboxylic acid or its salt, to enhance adhesion and oxidation resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If PVDF is used as a negative electrode binder to improve oxidation resistance, then adhesion deteriorates

Engineering Contradiction:
Improveoxidation resistanceVSAvoidadhesion
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent combines PVDF particles with carboxylic acid-modified polyethylene particles to create a composite binder system. PVDF provides oxidation resistance while the carboxylic acid-modified polyethylene enhances adhesion to the electrode active material, resolving the contradiction between these two properties.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention uses a composite binder composition consisting of fluorine-containing polymer particles (PVDF) and carboxylic acid-modified polyethylene particles. This composite material integrates the oxidation resistance of PVDF with the adhesion properties of carboxylic acid-modified polyethylene, achieving both required properties simultaneously.

Inventive Principle:
Principle #40Composite materials

2Strength

If (meth)acrylic acid polymer is used as a negative electrode binder to improve adhesion, then oxidation resistance deteriorates

Engineering Contradiction:
ImproveadhesionVSAvoidoxidation resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent combines carboxylic acid-modified polyethylene particles (providing adhesion) with PVDF particles (providing oxidation resistance). This merging of two different polymer systems allows the binder to simultaneously achieve both adhesion and oxidation resistance that neither polymer could provide alone.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If fluorine-containing organic polymer is used to achieve oxidation resistance, then adhesion is insufficient

Engineering Contradiction:
Improveoxidation resistanceVSAvoidadhesion
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The invention creates a composite binder system where fluorine-containing polymer particles (PVDF) are combined with carboxylic acid-modified polyethylene particles. The fluorine-containing polymer provides oxidation resistance while the carboxylic acid-modified polyethylene component provides the necessary adhesion to electrode active material, achieving both properties in a single binder composition.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9520242B2Electrical storage device electrode binder composition, electrical storage device electrode slurry, electrical storage device electrode, and electrical storage device
Publication Date: 2016.12.13 ENEOS MATERIALS CORP
  • US9520242B2 patent drawing
  • US9520242B2 patent drawing

AI summary

An electrode binder composition that is used to produce an electrode used for an electrical storage device, includes (A) a polymer, (B) a carboxylic acid or a salt thereof, and (C) a liquid medium, and has a concentration of the carboxylic acid or a salt thereof (B) of 20 to 1000 ppm.