Binder Switcher Mechanism for Compact Staple Orientation Change

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Solution Overview

Problem

Existing medium processing apparatuses require significant space and time to change the binding orientation of staples, limiting their efficiency and increasing the size of the apparatus.

Innovation Solution

A medium processing apparatus with a switcher mechanism that uses a movable wall and urging member to quickly switch between oblique and parallel binding postures of a staple binder, allowing for efficient posture changes with a compact configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a mechanism is provided to change the binding orientation of the binder between oblique and parallel orientations, then the versatility of the medium processing apparatus is improved, but the device complexity and apparatus size increase significantly

Engineering Contradiction:
Improvebinding orientation switching capabilityVSAvoidswitching mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The binder is designed with a movable guided portion that can dynamically change its position between a first position (oblique binding) and a second position (parallel binding). This dynamic repositioning allows the binding orientation to be changed without requiring complex mechanical switching mechanisms, thereby improving versatility while controlling device complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The switching mechanism is divided into separate functional components: a mover that positions the binder and a switcher that guides the guided portion between positions. This segmentation allows each component to perform a specific function with simple structure, avoiding the need for a single complex switching mechanism

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a mechanism is provided to change the binding orientation of the binder, then the adaptability of the apparatus is improved, but the processing time required for orientation changes increases

Engineering Contradiction:
Improvebinding orientation switching capabilityVSAvoidorientation change time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The guided portion is pre-configured with guidance structures (first guidance and second guidance) that define the paths to both binding positions. This preliminary arrangement allows the binder to be quickly moved between positions without requiring complex real-time decision-making or adjustment mechanisms, reducing orientation change time while maintaining adaptability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The switcher acts as an intermediary component that facilitates quick transitions between binding orientations. It provides predefined guidance paths that direct the guided portion to the appropriate position, enabling rapid orientation changes without requiring the entire binder mechanism to be reconfigured

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12098049B2Medium processing apparatus and image forming system incorporating same
Publication Date: 2024.09.24 RICOH CO LTD
  • US12098049B2 patent drawing
  • US12098049B2 patent drawing
  • US12098049B2 patent drawing

AI summary

A medium processing apparatus includes a conveyor, a tray, a binder, a mover, and a switcher. The switcher includes a first passage, a second passage, and a movable wall. The movable wall guides a guided portion of the binder to the second passage when the guided portion moving along the first passage from an end side to a center side contacts the movable wall; causes the guided portion to pass when the guided portion moving along the second passage from the end side to the center side contacts the movable wall; guides the guided portion to the first passage when the guided portion moving along the second passage from the center side to the end side contacts the movable wall; and causes the guided portion to pass when the guided portion moving along the first passage from the center side to the end side contacts the movable wall.