Binding Apparatus with Rotating Support and Brush Cleaning

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Solution Overview

Problem

Existing binding technologies face challenges in efficiently pushing a bundle of recording materials in the thickness direction without a complex configuration and in effectively removing paper dust from pressing parts, which can lead to hardened dust deteriorating the binding function.

Innovation Solution

A binding apparatus with a set of binding parts that press and bind the bundle from both sides, supported by first and second support parts rotating around a fulcrum, and a cleaning mechanism using brush-like structures to remove paper dust from the binding parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a sheet pushing part is used to push the bundle of recording materials in the thickness direction, then the binding stability is improved, but the device complexity increases due to the complicated configuration required for linear movement

Engineering Contradiction:
Improvebinding stabilityVSAvoidconfiguration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of pushing the bundle from above with a complex linearly moving sheet pushing part, the invention pushes the bundle from below using the lower frame. This inverted approach simplifies the configuration while achieving the same binding stability effect by utilizing the natural movement of the binding unit and adding a simple protruding member to the lower frame.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The protruding member on the lower frame acts as an intermediary that transfers the pushing force to the bundle of sheets. When the binding unit moves into the accumulation region, the protruding member pushes the bundle upward, achieving the required thickness direction movement without complex mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If idling operation is used to remove paper dust from the pressing part, then the binding function is maintained, but paper dust may remain on the pressing part when teeth are engaged, leading to hardened dust

Engineering Contradiction:
Improvebinding functionVSAvoidpaper dust accumulation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention extracts the cleaning function from the pressing part itself and implements it separately through brush members. The brush members are positioned to contact the pressing part during the binding operation, actively removing paper dust rather than relying on passive idling operations, thereby preventing dust accumulation and hardening.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the lower frame supports the bundle of sheets during binding, then the binding stability is improved, but the protruding member needs to separate the bundle from the lower frame, adding operational complexity

Engineering Contradiction:
Improvebinding stabilityVSAvoidbundle separation operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention merges the support function and the separation function into a single integrated lower frame structure. The protruding member that provides support during binding also automatically performs the separation function when the binding unit retreats, eliminating the need for separate operational steps and reducing operational complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for a simpler configuration to push the bundle of recording materials in the thickness direction and effectively removes paper dust, preventing it from hardening and deteriorating the binding function, thus enhancing the stability and efficiency of the binding process.

Implementation Method 1

a first support part configured to support the bundle of recording materials from the one side by performing rotation toward the bundle of recording materials around a predetermined fulcrum

Methodology Applied
Scientific EffectRotation:

Implementation Method 2

a set of binding parts configured to press and bind a bundle of recording materials from one side and a remaining side in a thickness direction

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 3

a cleaning mechanism using brush-like structures to remove paper dust from the binding parts

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10723580B2Binding apparatus and image processing apparatus
Publication Date: 2020.07.28 FUJIFILM BUSINESS INNOVATION CORP
  • US10723580B2 patent drawing
  • US10723580B2 patent drawing
  • US10723580B2 patent drawing

AI summary

A binding apparatus includes: a set of binding parts configured to press and bind a bundle of recording materials from one side and a remaining side in a thickness direction; a first support part configured to support the bundle of recording materials from the one side by performing rotation toward the bundle of recording materials around a predetermined fulcrum; and a second support part configured to support the bundle of recording materials from the remaining side so as to face the first support part when binding is performed by the set of binding parts.