BiNi Electrode Structure for Stable Cycling in Lithium Batteries

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Solution Overview

Problem

Lithium secondary batteries face challenges in achieving improved cycle characteristics due to issues such as pulverization of active materials and poor discharge flatness, particularly when using bismuth as an active material, which results in low charge-discharge efficiency and severe cycle degradation.

Innovation Solution

The use of BiNi with a specific crystal structure belonging to the C2/m space group as the active material in the battery's electrode, which is formed by electroplating Bi on a nickel current collector and heat-treating it to diffuse Ni into the Bi layer, enhancing the adhesion to the current collector and reducing electron conduction path deterioration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If bismuth powder is used as the active material, then the battery can achieve high charge-discharge capacity, but the active material undergoes pulverization during charging and discharging, resulting in severe cycle degradation

Engineering Contradiction:
Improvecharge-discharge capacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses BiNi intermetallic compound as a composite material combining bismuth and nickel in a specific ratio (1:1 atomic ratio). This composite structure provides both high charge-discharge capacity from the bismuth component and improved structural stability from the nickel component, resolving the contradiction between capacity and cycle life.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the crystal structure parameter of the active material by forming BiNi with a specific monoclinic crystal structure (space group C2/m). This parameter change in the crystal structure provides stable expansion and contraction behavior during lithium alloying and de-alloying, improving cycle characteristics while maintaining high capacity.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If bismuth is used as the active material, then high energy density can be achieved, but poor discharge flatness results

Engineering Contradiction:
Improveenergy densityVSAvoiddischarge flatness
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent changes the crystal structure parameters by forming BiNi with monoclinic structure (space group C2/m), which provides more stable voltage platform during discharge. This structural parameter change improves discharge flatness while preserving the high energy density characteristic of bismuth-based materials.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If silicon or tin is used as the electrode material, then high capacity can be achieved, but the electrode expands and contracts significantly, leading to poor cycle life

Engineering Contradiction:
ImprovecapacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent creates a composite intermetallic compound BiNi where nickel provides structural stability and resistance to expansion/contraction, while bismuth provides high lithium alloying capacity. This composite approach resolves the contradiction between high capacity and structural stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the local atomic arrangement in BiNi intermetallic compound, creating a specific monoclinic crystal structure where atoms are arranged to accommodate volume changes during lithium alloying. This local structural optimization allows high capacity while maintaining overall structural integrity for good cycle life.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in improved cycle characteristics and higher capacity retention, with the BiNi battery exhibiting excellent discharge flatness and maintaining charge-discharge capacity over multiple cycles without significant deterioration.

Implementation Method 1

aluminum, silicon, tin, or the like that is electrochemically alloyed with lithium during charging

Methodology Applied
Scientific EffectAlloying: Absorption (physical)

Implementation Method 2

formed by electroplating Bi on a nickel current collector

Methodology Applied
Scientific EffectElectroplating: Electroplating

Implementation Method 3

heat-treating it to diffuse Ni into the Bi layer

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20240194865A1battery
Publication Date: 2024.06.13 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240194865A1 patent drawing
  • US20240194865A1 patent drawing
  • US20240194865A1 patent drawing

AI summary

A battery includes: a first electrode; a second electrode; and an electrolyte solution, wherein the first electrode includes a current collector and an active material layer, the active material layer contains BiNi, and the BiNi has a crystal structure, a space group of the crystal structure belonging to C2/m.