Bio-climatic Modular Building Envelope for Zero-Energy Design

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Solution Overview

Problem

The challenge is to create affordable, energy-efficient, and environmentally sustainable Zero-Energy buildings that can generate all the electricity they consume over a year, while reducing greenhouse gas emissions and costs, as current solutions are either inefficient or too costly for widespread adoption.

Innovation Solution

A modular building system with a bio-climatically adapted multi-layered building envelope, using prefabricated modules with a load-bearing steel structure, high-performance fenestration, and renewable energy generation, combined with energy storage and efficient insulation to minimize energy consumption and emissions, and incorporating rainwater collection and solar power systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If advanced design and superior building systems are used to achieve Zero-Energy homes, then energy efficiency and environmental impact are improved, but initial investment cost increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidinitial investment cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The building is divided into modular units that can be manufactured separately and assembled on-site. This segmentation allows for standardized production of energy-efficient components at lower costs while maintaining high performance standards for thermal envelope, renewable energy integration, and overall energy efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Energy-efficient building systems and renewable energy components are pre-integrated into the building envelope during manufacturing. This preliminary integration of high-performance insulation, fenestration, and solar power systems reduces on-site construction time and costs while ensuring optimal energy efficiency performance.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If traditional building processes are used, then construction cost is reduced, but energy consumption and greenhouse gas emissions increase

Engineering Contradiction:
Improveconstruction costVSAvoidgreenhouse gas emissions
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The building envelope parameters are optimized to achieve high thermal performance with R-20 walls and R-30 roof, along with high-performance fenestration. These parameter changes in insulation levels and material properties reduce energy consumption for heating and cooling, thereby lowering greenhouse gas emissions while maintaining cost-effectiveness through modular construction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The building employs composite construction approaches combining multiple materials and systems - structural insulated panels, spray foam insulation, high-performance glazing, and integrated renewable energy systems. These composite solutions achieve superior energy efficiency and reduced emissions while being implemented through cost-effective modular manufacturing processes.

Inventive Principle:
Principle #40Composite materials

3Productivity

If modular construction is used, then construction time and resource efficiency are improved, but building envelope performance may be compromised

Engineering Contradiction:
Improveconstruction timeVSAvoidbuilding envelope performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The building envelope is segmented into modular units with standardized dimensions and integrated systems. Each module contains pre-installed insulation, air barriers, vapor barriers, and fenestration components that maintain continuous thermal and air sealing performance across module joints, ensuring reliable building envelope performance while enabling rapid modular assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple building envelope functions are merged into integrated modular units - structural support, thermal insulation, air sealing, vapor control, and renewable energy generation are combined in single modules. This merging ensures continuous performance across assembly joints while maintaining construction efficiency through pre-integrated systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the construction of cost-effective, energy-independent buildings that meet Zero-Energy standards, reducing environmental impact and operational costs, while ensuring energy efficiency and resilience against power outages and natural disasters.

Implementation Method 1

solar power generator

Methodology Applied
Scientific EffectSolar power generation: Photovoltaic Effect

Implementation Method 2

high-performance fenestration, and renewable energy generation, combined with energy storage and efficient insulation

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS10767363B2Bio-climatically adapted zero-energy prefabricated modular building and methods thereof
Publication Date: 2020.09.08 LABALA ALEJANDRO OMAR
  • US10767363B2 patent drawing
  • US10767363B2 patent drawing
  • US10767363B2 patent drawing

AI summary

An affordable Zero-Energy prefabricated modular building such as for housing, in which a Layered disposition of Envelope elements—including Structural Insulated Panels—in the wall, floor and roof sections of the building's thermal Envelope, provide a highly energy-efficient Building Envelope, which together with a modular building Support Structure including Aeriated Frames, and an adequately sized renewable energy power generator system, inexpensively achieves the energetic independence of the building. A method is disclosed for the adaptation of the building's design and construction to the bio-climatic conditions of its projected location, in which different possible configurations of the relevant elements of the Building Envelope, the building structure and the renewable power generator system are evaluated, discarding those configurations which don't meet the defined acceptable criteria for energy-efficiency, thermal isolation and water condensation risks. The building has a low environmental impact thanks to reduced greenhouse emissions during its construction and useful life.