Bio-Electrode Composition for Stable Conductivity on Wet or Dry Skin

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Solution Overview

Problem

Existing bio-electrodes for wearable devices face challenges in maintaining electric conductivity and biocompatibility, often causing skin allergies and reducing conductivity due to water evaporation or peeling, while requiring constant skin contact for stable signal detection.

Innovation Solution

A bio-electrode composition comprising a reaction composite of a monomer with an ionic functional group bonded to a carbon particle, combined with an adhesive resin, to enhance conductivity and biocompatibility, preventing conductivity loss when wet or dried.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If water-soluble gel containing water and electrolyte is used as bio-electrode material, then electric conductivity is improved, but water evaporation during drying process causes loss of electric conductivity

Engineering Contradiction:
Improveelectric conductivityVSAvoidwater evaporation
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent changes the physical state parameter from liquid water-based gel to solid polymer electrolyte, eliminating evaporation while maintaining ionic conductivity through solid-state ion transport mechanisms

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material combining polymer matrix with ionic liquid or electrolyte salts, achieving both structural integrity and ionic conductivity without relying on liquid water that evaporates

Inventive Principle:
Principle #40Composite materials

2Reliability

If higher-ionization-tendency metal such as copper is used to improve electric conductivity, then electric conductivity is improved, but skin allergy occurs

Engineering Contradiction:
Improveelectric conductivityVSAvoidskin allergy
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces polymer electrolyte as an intermediary material between the metal electrode and skin contact, providing electrical conductivity through ion transport while the polymer barrier prevents direct skin contact with reactive metals

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses polymer electrolyte coatings that can be applied as thin, disposable layers on metal substrates, providing short-term protection during wear while maintaining conductivity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If electro-conductive polymer such as PEDOT-PSS is used to improve electric conductivity, then electric conductivity is improved, but skin allergy occurs due to strong acidity and peeling during washing

Engineering Contradiction:
Improveelectric conductivityVSAvoidskin allergy and peeling
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition from acidic PEDOT-PSS polymer to neutral polymer electrolyte systems, eliminating acidity-related skin irritation while maintaining ionic conductivity through alternative mechanisms

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops composite structures combining polymer matrix with ionic liquids or electrolyte salts, achieving conductivity without the peeling issues of conventional electro-conductive polymers

Inventive Principle:
Principle #40Composite materials

4Reliability

If metal nanowire is used to improve electric conductivity with small quantity addition, then electric conductivity is improved, but skin allergy occurs due to sharp tips

Engineering Contradiction:
Improveelectric conductivityVSAvoidskin allergy
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces polymer electrolyte as a mediator material that provides conductivity through ion transport rather than electron conduction via metal nanowires, eliminating the sharp tip hazard while maintaining electrical functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical electron conduction mechanism of metal nanowires with ionic conduction through polymer electrolyte, eliminating physical sharp objects while achieving electrical conductivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bio-electrode composition ensures stable electric signal transmission with high sensitivity and adhesion, preventing skin allergies and maintaining conductivity, while being lightweight and cost-effective.

Implementation Method 1

The water-soluble gel contains sodium, potassium, or calcium as the electrolyte in a water-soluble polymer for retaining water, and converts changes of ion concentration from skin into electricity

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

A bio-electrode composition comprising a reaction composite of a monomer with an ionic functional group bonded to a carbon particle

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12453501B2Bio-electrode composition, bio-electrode, method for manufacturing bio-electrode, and reaction composite
Publication Date: 2025.10.28 SHIN ETSU CHEMICAL CO LTD
  • US12453501B2 patent drawing
  • US12453501B2 patent drawing
  • US12453501B2 patent drawing

AI summary

A bio-electrode composition contains (A) a reaction composite of a monomer having an ionic functional group and a carbon particle. The component (A) contains the carbon particle bonded to the monomer having a structure selected from the group consisting of salts of ammonium, lithium, sodium, potassium, and silver formed with any of fluorosulfonic acid, fluorosulfonimide, and N-carbonyl-fluorosulfonamide. Thus, the present invention provides: a bio-electrode composition capable of forming a living body contact layer for a bio-electrode which is excellent in electric conductivity and biocompatibility, light-weight, and manufacturable at low cost, and which prevents significant reduction in the electric conductivity even when wetted with water or dried; a bio-electrode including a living body contact layer formed of the bio-electrode composition; and a method for manufacturing the bio-electrode.