Bio-Oil Upgrading With Ammonia for Single-Step Phase Separation

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Solution Overview

Problem

Bio-oil produced from torrefaction or pyrolysis has unfavorable properties such as high acidity and water content, leading to storage and transportation issues, and complex organic species make it difficult to utilize as a chemical feedstock, with existing upgrading processes being costly and multi-step.

Innovation Solution

A method involving the reaction of bio-oil with gaseous ammonia to separate into distinct aqueous and organic phases, enhancing the energy content of the organic phase and providing valuable products like ammonium species.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional bio-oil upgrading processes are used, then bio-oil properties can be improved, but processing costs increase and process complexity increases

Engineering Contradiction:
Improvebio-oil storage stabilityVSAvoidprocessing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention changes the chemical parameter of the bio-oil by introducing ammonia to react with acidic components, transforming the chemical composition to reduce acidity and improve storage stability without requiring complex multi-step processing equipment

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention extracts and removes the harmful acidic components from the bio-oil through ammonia reaction, separating them as ammonium salts while retaining the valuable organic phase, thereby simplifying the overall processing approach

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If multiple pH adjustment steps are used to separate bio-oil phases, then separation can be achieved, but processing steps and costs increase

Engineering Contradiction:
Improvephase separation effectivenessVSAvoidprocessing efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention performs preliminary chemical modification by adding ammonia to the bio-oil before separation, which pre-reacts with acidic components to form water-soluble ammonium salts, facilitating easier phase separation in a single step rather than requiring multiple pH adjustments

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Ammonia acts as an intermediary substance that mediates between the acidic bio-oil components and water, enabling phase separation by forming water-soluble ammonium salts that partition into the aqueous phase, thereby simplifying the separation process

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If bio-oil is stored with high acidity content, then storage is simpler, but corrosion of containers occurs

Engineering Contradiction:
Improvestorage simplicityVSAvoidcontainer corrosion
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention converts the harmful acidic components of the bio-oil into beneficial ammonium salts through reaction with ammonia, eliminating the corrosion problem while simultaneously improving the overall quality and stability of the stored bio-oil

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process achieves a simple, single-step bio-oil upgrading that produces a high-energy organic phase suitable for fuels and a useful aqueous phase, while also functioning as an ammonia scrubber, reducing environmental impact and processing costs.

Implementation Method 1

ammonia of the gas can react with one or more components of the bio-oil

Methodology Applied
Scientific EffectChemical reaction (neutralization): Chemical Bonding

Implementation Method 2

The resulting mixture can include an aqueous phase and an organic phase

Methodology Applied
Scientific EffectPhase separation: Density Gradient

Data Source

PatentUS12497568B2Upgrading of bio-oil using ammonia
Publication Date: 2025.12.16 UNIVERSITY OF SOUTH CAROLINA
  • US12497568B2 patent drawing
  • US12497568B2 patent drawing
  • US12497568B2 patent drawing

AI summary

Methods for upgrading a bio-oil are described. The methods utilize gaseous ammonia to react with one or more components of a bio-oil and thereby upgrade the bio-oil and separate the resulting mixture into organic and aqueous phases. Both the aqueous phase and the organic phase produced by the process can contain useful species such as ammonium species and an organic phase with increased energy content as compared to the bio-oil.