Bio-renewable Polyester Anti-redeposition Agent

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Solution Overview

Problem

Current anti-redeposition agents used in textile washing, primarily synthetic petrochemical polymers, are not biodegradable and contribute to environmental pollution, posing risks to aquatic and animal life, and there is a need for environmentally friendly alternatives to prevent dye redeposition on fabrics during washing.

Innovation Solution

A water-soluble polyester made from bio-renewable raw materials, such as polyglycerol mixtures, sugar alcohols, sebacic acid, and other components, is used as an anti-redeposition agent, which can be added to the washing bath to prevent dye redeposition and is biodegradable, meeting effluent discharge regulations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If synthetic petrochemical polymer products are used as anti-redeposition agents, then dye redeposition is prevented effectively, but environmental pollution increases due to non-biodegradability

Engineering Contradiction:
Improveanti-redeposition effectivenessVSAvoidenvironmental pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of anti-redeposition agents from synthetic petrochemical polymers to bio-renewable polymers with specific molecular weight ranges (1,000-1,000,000 g/mol) and functional groups, achieving both effective dye redeposition prevention and biodegradability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite bio-renewable polymers formed by combining multiple natural polymer components (starch, cellulose, chitosan, protein, alginate) with specific ratios, creating materials that maintain anti-redeposition effectiveness while enhancing biodegradability and reducing environmental harm

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If bio-renewable polymers are used as anti-redeposition agents, then environmental friendliness is improved, but anti-redeposition effectiveness may be reduced

Engineering Contradiction:
Improveenvironmental friendlinessVSAvoidanti-redeposition effectiveness
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent optimizes molecular weight parameters (1,000-1,000,000 g/mol) and functional group composition of bio-renewable polymers to maximize anti-redeposition effectiveness while maintaining biodegradability, resolving the trade-off between environmental friendliness and performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent mimics the functional properties of synthetic polymers by selecting and combining natural polymers with similar molecular structures and surface properties, allowing bio-renewable alternatives to achieve comparable anti-redeposition effectiveness

Inventive Principle:
Principle #26Copying

3Reliability

If petroleum polymer microparticles are released during washing, then anti-redeposition function is achieved, but pollution to waterways and oceans increases

Engineering Contradiction:
Improveanti-redeposition functionVSAvoidwaterway and ocean pollution
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful non-biodegradable property of synthetic polymers into a benefit by using biodegradable bio-renewable polymers that break down into harmless natural substances, eliminating pollution to waterways and oceans while maintaining anti-redeposition function

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent enables the anti-redeposition agent to be discarded safely through biodegradation into natural byproducts (CO2, H2O, biomass) that can be recovered or safely returned to the environment, eliminating persistent pollution

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS10435647B2Polyesters made from bio-renewable raw materials for preventing dye redeposition on fabrics and garments in textile finishing and garment washing processes
Publication Date: 2019.10.08 THE SEYDEL CO INC
  • US10435647B2 patent drawing
  • US10435647B2 patent drawing
  • US10435647B2 patent drawing

AI summary

A method for preventing a redeposition during washing of dyed fabric or garments made from natural and synthetic fibers is provided. The method may include admixing 0.1% to 1% of at least one anti-redeposition agent to an aqueous bath depending on the total weight of the dyed fabric to be washed. The anti-redeposition agent may include a water-soluble polyester made from bio-renewable raw materials. The water-soluble polyester may include a reaction product of a polyglycerol mixture, a sugar alcohol, a sebacic acid, and one of an unsaturated fatty acid, a saturated fatty acid, a fat or an oil, a polylactic acid, or polyhydroxyalkanoate.