Bioabsorbable Stent Laminate Coatings for Drug Delivery

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Solution Overview

Problem

Current drug-eluting stents face challenges such as residual physical, chemical, and therapeutic legacy in the vessel, thickness issues for deployment flexibility, access to small vessels, and minimized vessel wall intrusion.

Innovation Solution

A stent with a laminate coating comprising bioabsorbable polymers and pharmaceutical agents, particularly rapamycin, in crystalline form, is developed, where the coating is designed to minimize contact with the vessel wall and optimize deployment by varying the thickness and distribution of the polymer and pharmaceutical agent layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the stent coating thickness is increased to provide sufficient drug delivery, then therapeutic efficacy is improved, but deployment flexibility and access to small vessels deteriorate

Engineering Contradiction:
Improvetherapeutic efficacyVSAvoiddeployment flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The coating is divided into multiple discrete layers including polymer layers and pharmaceutical agent layers, with each layer serving a specific function. This segmentation allows optimization of each layer's thickness and properties independently, providing sufficient drug delivery while maintaining overall coating flexibility for deployment in small vessels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coating uses composite materials consisting of bioabsorbable polymers and pharmaceutical agents in crystalline form. This composite structure provides controlled drug release properties while the polymer matrix maintains mechanical flexibility, resolving the contradiction between therapeutic efficacy and deployment flexibility.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the stent coating thickness is increased to ensure adequate drug supply, then therapeutic outcomes are improved, but vessel wall intrusion increases

Engineering Contradiction:
Improvetherapeutic outcomesVSAvoidvessel wall intrusion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The coating provides localized drug delivery through the laminate structure, where pharmaceutical agent layers are positioned to release drugs directly at the vessel wall interface. This localized approach ensures adequate drug supply to treat restenosis while minimizing bulk material intrusion into the vessel wall.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The polymer layers contain porosity that facilitates drug diffusion to the vessel wall without requiring thick coating layers. The porous structure allows adequate drug supply through controlled diffusion paths, reducing the need for increased coating thickness and thereby minimizing vessel wall intrusion.

Inventive Principle:
Principle #31Porous materials

3Reliability

If conventional drug-eluting stents are used, then restenosis is treated, but physical, chemical and therapeutic legacy remains in the vessel

Engineering Contradiction:
Improverestenosis treatmentVSAvoidtherapeutic legacy
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The coating uses bioabsorbable polymers that degrade and are absorbed by the body over time, allowing the coating to perform its drug delivery function and then naturally disappear. This eliminates the permanent foreign body legacy associated with conventional stents, while still providing effective restenosis treatment through controlled drug release during the absorption period.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The polymer material undergoes parameter changes as it degrades from intact coating to absorbed byproducts. This transformation allows the coating to maintain structural integrity during drug delivery, then progressively break down and eliminate itself, removing therapeutic legacy while maintaining restenosis treatment efficacy.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces residual effects, enhances deployment flexibility, and ensures controlled drug delivery, minimizing vessel wall intrusion and optimizing therapeutic outcomes.

Implementation Method 1

bioabsorbable polymer

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

bioabsorbable polymer

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Implementation Method 3

pharmaceutical agent in powder form onto a substrate

Methodology Applied
Scientific EffectPhysical deposition: Deposition (physical)

Implementation Method 4

controlled drug delivery

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10350333B2Stents having bioabsorable layers
Publication Date: 2019.07.16 MICELL MEDTECH INC
  • US10350333B2 patent drawing
  • US10350333B2 patent drawing
  • US10350333B2 patent drawing

AI summary

Provided herein is a device comprising: a. stent; b. a plurality of layers on said stent framework to form said device; wherein at least one of said layers comprises a bioabsorbable polymer and at least one of said layers comprises one or more active agents; wherein at least part of the active agent is in crystalline form.