Bioabsorbable Tubular Structure with Polymer Blocks in Cell Voids

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Solution Overview

Problem

Artificial blood vessels made from synthetic polymers often suffer from occlusion due to thrombi formation, especially in smaller calibers, and lack the ability to grow with the subject, while those endothelialized with cells face issues of anastomotic occlusion at the junction with biological arteries, and have impaired molecular permeability.

Innovation Solution

A tubular structure composed of biocompatible polymer blocks and cells, where the polymer blocks are disposed in voids between the cells, allowing for high molecular permeability and shape maintainability, formed using a device with a mold that cultivates the cell structure to create a bioabsorbable and growing-compatible artificial blood vessel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If an artificial blood vessel is made from a non-biodegradable synthetic polymer, then structural strength and shape stability are improved, but molecular permeability deteriorates and thrombogenicity increases

Engineering Contradiction:
Improvestructural strengthVSAvoidmolecular permeability and non-thrombogenicity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent employs a porous biodegradable polymer matrix that allows molecular permeation while providing structural support. The porous structure enables nutrients and oxygen to pass through to the endothelialized layer, preventing thrombosis while maintaining mechanical integrity during the degradation process.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention uses a composite structure combining biodegradable polymer material with an endothelialized cellular layer. This composite approach provides both the structural strength needed for immediate implantation and the biological functionality (non-thrombogenicity and permeability) provided by the living endothelial cells.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If the wall thickness of a tubular structure is increased to 1-2 mm, then structural stability is improved, but molecular permeability deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidmolecular permeability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent utilizes a porous polymer structure where the pore size and distribution are optimized to allow molecular permeation even at sufficient wall thickness. The porous architecture provides both mechanical stability and permeability by creating interconnected channels through the wall structure.

Inventive Principle:
Principle #31Porous materials

3Reliability

If an artificial blood vessel is endothelialized with cells, then non-thrombogenic properties are improved, but anastomotic occlusion and compliance mismatch occur

Engineering Contradiction:
Improvenon-thrombogenic propertiesVSAvoidcompliance matching and anastomotic compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs a biodegradable polymer scaffold that gradually degrades over time, allowing the artificial vessel to transition from providing mechanical support to being completely replaced by biological tissue. This dynamic process enables compliance matching with native vessels as the synthetic material is replaced by living tissue with matching mechanical properties.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention pre-endothelializes the polymer scaffold with endothelial cells before implantation. This preliminary action ensures that the vessel surface is immediately non-thrombogenic upon implantation, preventing thrombus formation while the scaffold gradually degrades and is replaced by host tissue.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If a hybrid artificial blood vessel is created by endothelializing a synthetic polymer vessel, then non-thrombogenicity is improved, but anastomotic occlusion increases

Engineering Contradiction:
Improvenon-thrombogenicityVSAvoidanastomotic occlusion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material parameters by using biodegradable polymers with controlled degradation rates that match the timeline for endothelialization and tissue ingrowth. This parameter control allows the vessel to remain non-thrombogenic during the critical healing period while gradually transitioning to a fully biological construct that eliminates anastomotic occlusion risks.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10576184B2Tubular structure, device for manufacturing tubular structure, and method for manufacturing tubular structure
Publication Date: 2020.03.03 FUJIFILM CORP
  • US10576184B2 patent drawing
  • US10576184B2 patent drawing
  • US10576184B2 patent drawing

AI summary

An object of the present invention is to provide a cell-containing bioabsorbable tubular structure having molecular permeability, a device for manufacturing the tubular structure, and a method for manufacturing the tubular structure. According to the present invention, there is provided a tubular structure constituted with a cell structure which contains biocompatible polymer blocks and cells, in which the plurality of polymer blocks is disposed in voids between the plurality of cells.